MADHAN RESUME - UPDATED
- 1. S.S.MADHAN KUMAR QA/QC ENGR( PIPING/STRUCTURAL)/8.5 YEARS EXPERIENCE Email: mnkr19@yahoo.co.in Mobile Number: +65- 82662354, 96238495 Objective Aspire to apply my creativity and ingenuity in my domain for the larger good of the organization and the society at large thereby achieving a distinguished career. Summarized Experiences Around 8.5 years of extensive experience in various Engineering practices in Singapore & Other Countries involving Piping, Structural and supervisory job for construction and fabrication , Quality Assurance and Quality control with emphasis on Inspection , documentation and Testing of various steel structures , Oil and Gas field, Water Treatment Plant Module, MMF Piping, Fire Water Treatment Package , Structural Platform, Salt Process Water Treatment, Gas Flotation Unit, Process piping during Construction , Welding Procedure Specification and Welder qualification test. Academic Qualification Bachelor of Engineering(Mechanical )- Anna University-INDIA 78% First class with Distinction PASSOUT YEAR - May 2006 Professional Qualification CSWIP 3.1-Certification Scheme for Welding Inspection Personal Certificate No: 44370 Valid Upto: 11-12-2019 CWI-Certified Welding Inspector from WRI (Welding Research Institute) at Tiruchirappalli in India. Page 1 of 6
- 2. ASNT (American Society for Nondestructive Testing) - LEVEL II. Radiography Testing Radiography Testing Film Interpretation Liquid Penetrant Testing Magnetic Particle Testing Ultrasonic Testing Work Experience Total Experience : 8 Years 5 MONTH Current Employer : HASK ENGINEERING & MANAGEMENT PTE LTD Designation : QA/QC ENGINEER Duration : Mar 2014 to Till now Project Associated with : Ningaloo Vision Project LOCATION : KEPPEL SHIPYARD Responsibilities: Carry out QC related all inspection include but not limited to witness PWHT, Pressure testing, Pneumatic test, Air blowing, flushing , Vacuum test and verify welding repair. Coordinate with NDE subcontractors, Authorized Inspector, LRS surveyor, third party surveyors as per quality system project specific requirements Planning of work schedules base on target completion, execution of inspection holds points and distribution of weekly work schedule for inspection. Able to carry out site quality audit and site inspection. Prepare non -conformance reports of all non-conformities made during inspection and discussed with the project manager for possible corrective action and its implementation. Prepare documents for Client Audit (Qualifications / records for quality and NDT personnel, Equipment calibration log / records. Non-conformance log, Qualifications / records for quality and NDT personnel, Equipment calibration log / records. Non-conformance log Final Line check with client & Punch list items clearance. Mechanical ITRs close out for piping. Test packs preparation and review for Piping & Structural activities. Conducting inspection at every stage of structure and piping erection in designated area Welding and bolt tightness Inspection of structural members according to AWS D1.1 Structural Fit up, Back gouging and Visual Inspection of Welds. Carry out Vacuum Test, Hose Test and Air test for Cargo and Water Ballast Tanks. Structural Weld Traceability Preparations. Work Experience Previous Employer : PUNJLLOYD PTE LTD-SINGAPORE Designation : Sr.QA/QC ENGINEER Duration : Jan 2013 to Mar 2014 Page 2 of 6
- 3. Project Associated with : Jurong Aromatics Complex Project Client : JAC- Singapore Responsibilities: Planning of work schedules base on target completion, execution of inspection holds points and distribution of weekly work schedule for inspection. Able to carry out site quality audit and site inspection. Prepare non -conformance reports of all non-conformities made during inspection and discussed with the project manager for possible corrective action and its implementation. Prepare audit documents for ISO 9001:2008 certifications and lead the team as a MR to get ISO certification. Prepare documents for Client Audit (Qualifications / records for quality and NDT personnel, Equipment calibration log / records. Non-conformance log, Qualifications / records for quality and NDT personnel, Equipment calibration log / records. Non-conformance log Review project specification/Client Specification and prepare quality procedure in line with specification and submit to Client for approval. The common procedure are Blasting & painting procedure, hydro test procedure, pneumatic test procedure, system leak test procedure, welding repair procedure, distortion control procedure, welding consumable control procedure, packing, bolt & torquing procedure, material receiving procedure etc. Supervise and monitor the daily QC inspection activities, progress and welder performance, NDE status, repair and welding consumables. Prepare NDE status report, inspection formats, inspection test plan (ITP) , method statement, inspection process such as daily welding, application for inspection, radio graphic test, dye penetrant test (PT), magnetic particle test(MT), Ultrasonic test (UT), electrode and quiver issuance control. Prepare Manufacturing Data Report accordingly to ITP such as Welding Map & Report, Dimension Map & Report, and Material Report & Mill Certificate etc. Coordinate with NDE subcontractors, Authorized Inspector, ABS surveyor, third party surveyors as per quality system project specific requirements. Perform the following inspection for fit-up prior to welding, during welding, after welding, dye penetrant test, magnetic, particle test, thickness gauge check, levelness and plumb ness check, dimensional check , holiday test painting , Insulation , Hose test on water tight doors, Vacuum test, Piping line checking, punch listing, Final Visual inspection for Structural , Piping and welding. Establish, witness new welding Procedure & welder qualification test. Witness PWHT, Pressure testing, Pneumatic test, Air blowing, flushing / pigging, Hose test on water tight doors, Vacuum test and verify welding repair. Provide and suggest repair procedure for welding that did not meet the quality level by the code. Locate all those visual inspection of welded joints prior to non destructive testing ( RT , UT, PT and MT) Review RT films, UT, PT and MT reports and AS built engineering drawing. Acceptance criteria according to each specific codes and specification. Carried out all type of painting inspection such as blasting inspection, surface contamination check, humidity check, DFT check, holiday test, pull-off test etc. Well verse to interpret inspection test results and construction related drawing such as general arrangement, isometric, P&ID and familiar with various codes and standard. Established Quality of work through documentation and interfaces with the customer representative on the acceptance of work. Page 3 of 6
- 4. Incoming Material inspection of Piping materials & Welding Consumables Inspection. Final Line check with client & Punch list items clearance. Test packs preparation for On plot activities. Past Employer : GALFAR ENGINEERING & CONT SAOG. Designation : Sr.QCI-WELDING(PDO Approved Inspector) Duration : Feb 2009 to Jan 2013 Project Associated with : 1) Nimr-G/KW Water Flood Project - Jan 2012 to Jan 2013 2) Qarn Alam Steam Project - Feb 2009 to Dec 2011 Client : Petroleum Development of Oman Responsibilities: Prepare Quality Manual / Management Plan, ITP as per client requirement and company policy. Prepare and arrange Quality related Procedures. Review Subcontractor / Vendor Documents (QC related) and comments/approve. Arrange and witness for WPS, PQR and WQT. Monitor and Inspect QC activities, progress for the equipment at vendor (Including Overseas) Coordinate with NDE subcontractors, Authorized Inspector, ABS surveyor, third party surveyors as per quality system and project specific requirements. Review Manufacturing Data Report accordingly to ITP and client specification / requirement. Prepare and compile Test Package Documentation. Review RT films, UT, PT and MT reports as per code and project specification. Carry out QC related all inspection include but not limited to witness PWHT, Pressure testing, Pneumatic test, Air blowing, flushing / pigging, Hose test on water tight doors, Vacuum test and verify welding repair. Carry out site quality audit and site inspection. Prepare non -conformance reports of all non- conformities made during inspection and advise possible corrective action and its implementation. Fit up inspection of Joints & monitoring welding parameters. Visual inspection of welding joints on daily wise. Pipeline Inspection activities as per API 1104 Exposure to ASME Sec IX, Sec V, API 1104, API 620, ASME B31.3, ASME B31.4, ASME B31.8. Tank Construction Experience as per BS:EN:14015 Monitoring the welding activities of different materials CS, SS, LTCS & DSS. Incoming material inspection of piping materials & Valves. Preparing monthly welder Performance records. Carryout Ball, Globe, Gate & Butterfly Valves inspection at manufacturer place. Past Employer : SEVERN GLOCON INDIA PVT. LTD. Designation : Quality Control Engineer Duration : June 2007 to Jan 2009 Page 4 of 6
- 5. Responsibilities: Witnessing Hydro test, seat & Gasket leak test for valves. Carrying out Fugitive Emission testing & Helium leak detection. Actuator leak test, Performance test & Cv Test for valves. Material inspection of Castings & Bars. Painting DFT inspection for valve Body & Actuator assembly. Exposure to ASME Sec IX, Sec V, API 1104 & ASME B31.3. Reviewing material certificates and Calibration certificates. In house process inspection & assembled valve inspection. Interpretation of Radiographic films. Witnessing the PT, MT & UT. Coordinate NDT activities & heat treatment activities. PMI Inspection for the Incoming materials. Preparing test Packs for valves. Visual inspection of welding joints on daily wise. Pipeline Inspection activities as per API 1104 Past Employer : CARGILL INDIA PVT. LTD(OILS) Designation : QC ENGINEER Duration : July 2006 to May 2007 Personal Particulars Age : 29 Yrs. Date of Birth : 31st May 1985. Languages Known : English, Tamil, Malayalam, Hindi Nationality : Indian Declaration I hereby declare that the information furnished above is true to my fullest knowledge and can be tested accordingly. I assure you that I can surely bring laurels to the company through my smart cum hard work. Place: Singapore Page 5 of 6
- 6. Date: S.S.Madhankumar Page 6 of 6
- 7. Date: S.S.Madhankumar Page 6 of 6