ºÝºÝߣshows by User: PremBaboo / http://www.slideshare.net/images/logo.gif ºÝºÝߣshows by User: PremBaboo / Mon, 11 Oct 2021 14:07:04 GMT ºÝºÝߣShare feed for ºÝºÝߣshows by User: PremBaboo The explosion hazard in urea process (1) /slideshow/the-explosion-hazard-in-urea-process-1/250419912 theexplosionhazardinureaprocess1-211011140705
In Urea plant passivation air is used in reactor, stripper and downstream of the all equipments. The reactor liner material used Titanium, Zirconium, SS 316L (urea grade), 2RE-69 and duplex material .except Titanium and Zirconium all stainless steel required more passivation air. In CO2 some quantity of Hydrogen is present about 0.14% to 0.2% . The passivation oxygen and Hydrogen makes explosive mixture. To avoid a fire or explosion in a process vessel is to introduce inert (noncombustible) gases in such a way that there is never a mixture with a combustible concentration in exit of MP vent. Mixtures of fuel, oxygen, and inert gases are not combustible over the entire range of composition. In CO2 stripping process the HP scrubber is the risky vessel and this vessel consisting blanketing sphere, Heat exchanger part and a scrubbing part. With help of triangular diagram that shows the shape of the combustible/noncombustible regions for a typical gaseous mixture of fuel, oxygen, and inert at specified temperature and pressure. Present article how to avoid that combustible rang and how to tackle that gases in CO2 & ammonia stripping process. ]]>
In Urea plant passivation air is used in reactor, stripper and downstream of the all equipments. The reactor liner material used Titanium, Zirconium, SS 316L (urea grade), 2RE-69 and duplex material .except Titanium and Zirconium all stainless steel required more passivation air. In CO2 some quantity of Hydrogen is present about 0.14% to 0.2% . The passivation oxygen and Hydrogen makes explosive mixture. To avoid a fire or explosion in a process vessel is to introduce inert (noncombustible) gases in such a way that there is never a mixture with a combustible concentration in exit of MP vent. Mixtures of fuel, oxygen, and inert gases are not combustible over the entire range of composition. In CO2 stripping process the HP scrubber is the risky vessel and this vessel consisting blanketing sphere, Heat exchanger part and a scrubbing part. With help of triangular diagram that shows the shape of the combustible/noncombustible regions for a typical gaseous mixture of fuel, oxygen, and inert at specified temperature and pressure. Present article how to avoid that combustible rang and how to tackle that gases in CO2 & ammonia stripping process. ]]> Mon, 11 Oct 2021 14:07:04 GMT /slideshow/the-explosion-hazard-in-urea-process-1/250419912 PremBaboo@slideshare.net(PremBaboo) The explosion hazard in urea process (1) PremBaboo In Urea plant passivation air is used in reactor, stripper and downstream of the all equipments. The reactor liner material used Titanium, Zirconium, SS 316L (urea grade), 2RE-69 and duplex material .except Titanium and Zirconium all stainless steel required more passivation air. In CO2 some quantity of Hydrogen is present about 0.14% to 0.2% . The passivation oxygen and Hydrogen makes explosive mixture. To avoid a fire or explosion in a process vessel is to introduce inert (noncombustible) gases in such a way that there is never a mixture with a combustible concentration in exit of MP vent. Mixtures of fuel, oxygen, and inert gases are not combustible over the entire range of composition. In CO2 stripping process the HP scrubber is the risky vessel and this vessel consisting blanketing sphere, Heat exchanger part and a scrubbing part. With help of triangular diagram that shows the shape of the combustible/noncombustible regions for a typical gaseous mixture of fuel, oxygen, and inert at specified temperature and pressure. Present article how to avoid that combustible rang and how to tackle that gases in CO2 & ammonia stripping process. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/theexplosionhazardinureaprocess1-211011140705-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> In Urea plant passivation air is used in reactor, stripper and downstream of the all equipments. The reactor liner material used Titanium, Zirconium, SS 316L (urea grade), 2RE-69 and duplex material .except Titanium and Zirconium all stainless steel required more passivation air. In CO2 some quantity of Hydrogen is present about 0.14% to 0.2% . The passivation oxygen and Hydrogen makes explosive mixture. To avoid a fire or explosion in a process vessel is to introduce inert (noncombustible) gases in such a way that there is never a mixture with a combustible concentration in exit of MP vent. Mixtures of fuel, oxygen, and inert gases are not combustible over the entire range of composition. In CO2 stripping process the HP scrubber is the risky vessel and this vessel consisting blanketing sphere, Heat exchanger part and a scrubbing part. With help of triangular diagram that shows the shape of the combustible/noncombustible regions for a typical gaseous mixture of fuel, oxygen, and inert at specified temperature and pressure. Present article how to avoid that combustible rang and how to tackle that gases in CO2 &amp; ammonia stripping process.
The explosion hazard in urea process (1) from Prem Baboo
]]> 836 0 https://cdn.slidesharecdn.com/ss_thumbnails/theexplosionhazardinureaprocess1-211011140705-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Urea process flow diagram /slideshow/urea-process-flow-diagram-250235601/250235601 ureaprocessflowdiagram-210919155947
Urea Process Flow diagram]]>
Urea Process Flow diagram]]> Sun, 19 Sep 2021 15:59:46 GMT /slideshow/urea-process-flow-diagram-250235601/250235601 PremBaboo@slideshare.net(PremBaboo) Urea process flow diagram PremBaboo Urea Process Flow diagram <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/ureaprocessflowdiagram-210919155947-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> Urea Process Flow diagram
Urea process flow diagram from Prem Baboo
]]> 1801 0 https://cdn.slidesharecdn.com/ss_thumbnails/ureaprocessflowdiagram-210919155947-thumbnail.jpg?width=120&height=120&fit=bounds presentation Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Materialtechnologyforfertilizersindustries /slideshow/materialtechnologyforfertilizersindustries/249905583 materialtechnologyforfertilizersindustries-210802152740
Over the past two decades, the ammonia and urea industry have witnessed spectacular metallurgical developments for process equipment. For example, stainless steels, modified with special materials, can improve high temperature creep rupture resistance. Using duplex stainless steels and modern corrosion abatement techniques are other methods that improve plant-operating performance.]]>
Over the past two decades, the ammonia and urea industry have witnessed spectacular metallurgical developments for process equipment. For example, stainless steels, modified with special materials, can improve high temperature creep rupture resistance. Using duplex stainless steels and modern corrosion abatement techniques are other methods that improve plant-operating performance.]]> Mon, 02 Aug 2021 15:27:40 GMT /slideshow/materialtechnologyforfertilizersindustries/249905583 PremBaboo@slideshare.net(PremBaboo) Materialtechnologyforfertilizersindustries PremBaboo Over the past two decades, the ammonia and urea industry have witnessed spectacular metallurgical developments for process equipment. For example, stainless steels, modified with special materials, can improve high temperature creep rupture resistance. Using duplex stainless steels and modern corrosion abatement techniques are other methods that improve plant-operating performance. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/materialtechnologyforfertilizersindustries-210802152740-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> Over the past two decades, the ammonia and urea industry have witnessed spectacular metallurgical developments for process equipment. For example, stainless steels, modified with special materials, can improve high temperature creep rupture resistance. Using duplex stainless steels and modern corrosion abatement techniques are other methods that improve plant-operating performance.
Materialtechnologyforfertilizersindustries from Prem Baboo
]]> 218 0 https://cdn.slidesharecdn.com/ss_thumbnails/materialtechnologyforfertilizersindustries-210802152740-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Neemcoatedureaaphilosophyforenvironment /PremBaboo/neemcoatedureaaphilosophyforenvironment neemcoatedureaaphilosophyforenvironment-210720015234
Ever since the declaration of 100% neem coated urea by India Government, the number of neem trees is increasing continuously in India Neem coated urea requires neem oil, more urea more oil and trees also required more. When it comes to oil, neem plants are rather promising. Probably no other plant yields as many exploitable by-products and benefits. Earlier, 100% Neem Coated Urea was made mandatory in 2015. ]]>
Ever since the declaration of 100% neem coated urea by India Government, the number of neem trees is increasing continuously in India Neem coated urea requires neem oil, more urea more oil and trees also required more. When it comes to oil, neem plants are rather promising. Probably no other plant yields as many exploitable by-products and benefits. Earlier, 100% Neem Coated Urea was made mandatory in 2015. ]]> Tue, 20 Jul 2021 01:52:34 GMT /PremBaboo/neemcoatedureaaphilosophyforenvironment PremBaboo@slideshare.net(PremBaboo) Neemcoatedureaaphilosophyforenvironment PremBaboo Ever since the declaration of 100% neem coated urea by India Government, the number of neem trees is increasing continuously in India Neem coated urea requires neem oil, more urea more oil and trees also required more. When it comes to oil, neem plants are rather promising. Probably no other plant yields as many exploitable by-products and benefits. Earlier, 100% Neem Coated Urea was made mandatory in 2015. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/neemcoatedureaaphilosophyforenvironment-210720015234-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> Ever since the declaration of 100% neem coated urea by India Government, the number of neem trees is increasing continuously in India Neem coated urea requires neem oil, more urea more oil and trees also required more. When it comes to oil, neem plants are rather promising. Probably no other plant yields as many exploitable by-products and benefits. Earlier, 100% Neem Coated Urea was made mandatory in 2015.
Neemcoatedureaaphilosophyforenvironment from Prem Baboo
]]> 266 0 https://cdn.slidesharecdn.com/ss_thumbnails/neemcoatedureaaphilosophyforenvironment-210720015234-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Nano ureathephilosophyoffuture /PremBaboo/nano-ureathephilosophyoffuture nanoureathephilosophyoffuture-210715122951
Prills /granular urea are not only costly for the producer but may be harmful to humans and the environment. Furthermore, nano Urea may also be used for enhancing abiotic stress tolerance. Nano-Urea prevents environmental pollution and improves physiological traits of wheat grown under drought stress conditions. The nano urea consist of higher surface area because lesser in size of the nano particle and have high reactivity, solubility in water. Nano Urea are the important tools in agriculture to improve crop efficiency, yield and quality parameters with increase nutrient use efficiency, reduce wastage of fertilizers and cost of cultivation. Nano-urea is very effective for precise nutrient management in precision agriculture with matching the crop growth stage for nutrient and may provide nutrient throughout the crop growth period. Nano-Urea increase crop growth up to optimum concentrations further increase in concentration may inhibit the crop growth due to the toxicity of nutrient. Nano-Urea provide more surface area for different metabolic reactions in the plant which increase rate of photosynthesis and produce more dry matter and yield of the crop. It is also prevent plant from different biotic and abiotic stress.]]>
Prills /granular urea are not only costly for the producer but may be harmful to humans and the environment. Furthermore, nano Urea may also be used for enhancing abiotic stress tolerance. Nano-Urea prevents environmental pollution and improves physiological traits of wheat grown under drought stress conditions. The nano urea consist of higher surface area because lesser in size of the nano particle and have high reactivity, solubility in water. Nano Urea are the important tools in agriculture to improve crop efficiency, yield and quality parameters with increase nutrient use efficiency, reduce wastage of fertilizers and cost of cultivation. Nano-urea is very effective for precise nutrient management in precision agriculture with matching the crop growth stage for nutrient and may provide nutrient throughout the crop growth period. Nano-Urea increase crop growth up to optimum concentrations further increase in concentration may inhibit the crop growth due to the toxicity of nutrient. Nano-Urea provide more surface area for different metabolic reactions in the plant which increase rate of photosynthesis and produce more dry matter and yield of the crop. It is also prevent plant from different biotic and abiotic stress.]]> Thu, 15 Jul 2021 12:29:50 GMT /PremBaboo/nano-ureathephilosophyoffuture PremBaboo@slideshare.net(PremBaboo) Nano ureathephilosophyoffuture PremBaboo Prills /granular urea are not only costly for the producer but may be harmful to humans and the environment. Furthermore, nano Urea may also be used for enhancing abiotic stress tolerance. Nano-Urea prevents environmental pollution and improves physiological traits of wheat grown under drought stress conditions. The nano urea consist of higher surface area because lesser in size of the nano particle and have high reactivity, solubility in water. Nano Urea are the important tools in agriculture to improve crop efficiency, yield and quality parameters with increase nutrient use efficiency, reduce wastage of fertilizers and cost of cultivation. Nano-urea is very effective for precise nutrient management in precision agriculture with matching the crop growth stage for nutrient and may provide nutrient throughout the crop growth period. Nano-Urea increase crop growth up to optimum concentrations further increase in concentration may inhibit the crop growth due to the toxicity of nutrient. Nano-Urea provide more surface area for different metabolic reactions in the plant which increase rate of photosynthesis and produce more dry matter and yield of the crop. It is also prevent plant from different biotic and abiotic stress. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/nanoureathephilosophyoffuture-210715122951-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> Prills /granular urea are not only costly for the producer but may be harmful to humans and the environment. Furthermore, nano Urea may also be used for enhancing abiotic stress tolerance. Nano-Urea prevents environmental pollution and improves physiological traits of wheat grown under drought stress conditions. The nano urea consist of higher surface area because lesser in size of the nano particle and have high reactivity, solubility in water. Nano Urea are the important tools in agriculture to improve crop efficiency, yield and quality parameters with increase nutrient use efficiency, reduce wastage of fertilizers and cost of cultivation. Nano-urea is very effective for precise nutrient management in precision agriculture with matching the crop growth stage for nutrient and may provide nutrient throughout the crop growth period. Nano-Urea increase crop growth up to optimum concentrations further increase in concentration may inhibit the crop growth due to the toxicity of nutrient. Nano-Urea provide more surface area for different metabolic reactions in the plant which increase rate of photosynthesis and produce more dry matter and yield of the crop. It is also prevent plant from different biotic and abiotic stress.
Nano ureathephilosophyoffuture from Prem Baboo
]]> 1072 0 https://cdn.slidesharecdn.com/ss_thumbnails/nanoureathephilosophyoffuture-210715122951-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Installation of s 50 in ammonia plants /slideshow/installation-of-s-50-in-ammonia-plants/249489357 installationofs-50inammoniaplants-210625120816
Installation of S-50 ammonia synthesis converter along with waste heat boiler in downstream of existing S-200 ammonia synthesis converter is one of the major schemes of Energy Saving Project of Ammonia plant. The energy saving reported 0.18 G.Cal/T of Ammonia. Several ammonia plants have installed an additional ammonia synthesis converter in combination with a HP steam waste heat boiler, downstream of the existing ammonia converter. The result is increased conversion per pass, reduced compression requirements due to the smaller recycle gas stream, and improved waste heat recovery. Among the methodologies aimed at finding energy saving opportunities, pinch analysis linked to power and steam modeling has proved to be a powerful way for determining projects to improve the overall energy efficiency of industrial sites. This procedure has been applied successfully in many industrial facilities, allowing optimal energy recovery in the process and hence reduction of fuel consumption.]]>
Installation of S-50 ammonia synthesis converter along with waste heat boiler in downstream of existing S-200 ammonia synthesis converter is one of the major schemes of Energy Saving Project of Ammonia plant. The energy saving reported 0.18 G.Cal/T of Ammonia. Several ammonia plants have installed an additional ammonia synthesis converter in combination with a HP steam waste heat boiler, downstream of the existing ammonia converter. The result is increased conversion per pass, reduced compression requirements due to the smaller recycle gas stream, and improved waste heat recovery. Among the methodologies aimed at finding energy saving opportunities, pinch analysis linked to power and steam modeling has proved to be a powerful way for determining projects to improve the overall energy efficiency of industrial sites. This procedure has been applied successfully in many industrial facilities, allowing optimal energy recovery in the process and hence reduction of fuel consumption.]]> Fri, 25 Jun 2021 12:08:15 GMT /slideshow/installation-of-s-50-in-ammonia-plants/249489357 PremBaboo@slideshare.net(PremBaboo) Installation of s 50 in ammonia plants PremBaboo Installation of S-50 ammonia synthesis converter along with waste heat boiler in downstream of existing S-200 ammonia synthesis converter is one of the major schemes of Energy Saving Project of Ammonia plant. The energy saving reported 0.18 G.Cal/T of Ammonia. Several ammonia plants have installed an additional ammonia synthesis converter in combination with a HP steam waste heat boiler, downstream of the existing ammonia converter. The result is increased conversion per pass, reduced compression requirements due to the smaller recycle gas stream, and improved waste heat recovery. Among the methodologies aimed at finding energy saving opportunities, pinch analysis linked to power and steam modeling has proved to be a powerful way for determining projects to improve the overall energy efficiency of industrial sites. This procedure has been applied successfully in many industrial facilities, allowing optimal energy recovery in the process and hence reduction of fuel consumption. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/installationofs-50inammoniaplants-210625120816-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> Installation of S-50 ammonia synthesis converter along with waste heat boiler in downstream of existing S-200 ammonia synthesis converter is one of the major schemes of Energy Saving Project of Ammonia plant. The energy saving reported 0.18 G.Cal/T of Ammonia. Several ammonia plants have installed an additional ammonia synthesis converter in combination with a HP steam waste heat boiler, downstream of the existing ammonia converter. The result is increased conversion per pass, reduced compression requirements due to the smaller recycle gas stream, and improved waste heat recovery. Among the methodologies aimed at finding energy saving opportunities, pinch analysis linked to power and steam modeling has proved to be a powerful way for determining projects to improve the overall energy efficiency of industrial sites. This procedure has been applied successfully in many industrial facilities, allowing optimal energy recovery in the process and hence reduction of fuel consumption.
Installation of s 50 in ammonia plants from Prem Baboo
]]> 324 0 https://cdn.slidesharecdn.com/ss_thumbnails/installationofs-50inammoniaplants-210625120816-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Super conversion in urea reactors with super cup high efficiency trays /slideshow/super-conversion-in-urea-reactors-with-super-cup-high-efficiency-trays/248999081 superconversioninureareactorswithsupercuphighefficiencytrays-210604114502
In Urea Conversion gas/liquid mixing in urea reactor with application of high efficiency trays homogeneous and heterogeneous phases’ iquilibria and kinetics is very important. The efficiency of Urea Reactors can be improved by the application of the latest generation of internals .Generally Fluid dynamics phenomenon are created by the concurrent gas liquid flow through the simple perforated trays which generates irregular bubbles now this problem has been solved by new generation high efficiency device super cup patented by M/S. Saipem. Present article intended how conversion increases by super cup with geometry of the shape of super cup etc. The increase in the efficiency has permitted direct benefits to the overall production and energy of the units, thus allowing lower energy consumption and a reduced environmental impact emission of greenhouse gases. The Super Cups can be applied to design a new generation of urea reactors as well as to improve the performance of existing equipment in a revamp design.]]>
In Urea Conversion gas/liquid mixing in urea reactor with application of high efficiency trays homogeneous and heterogeneous phases’ iquilibria and kinetics is very important. The efficiency of Urea Reactors can be improved by the application of the latest generation of internals .Generally Fluid dynamics phenomenon are created by the concurrent gas liquid flow through the simple perforated trays which generates irregular bubbles now this problem has been solved by new generation high efficiency device super cup patented by M/S. Saipem. Present article intended how conversion increases by super cup with geometry of the shape of super cup etc. The increase in the efficiency has permitted direct benefits to the overall production and energy of the units, thus allowing lower energy consumption and a reduced environmental impact emission of greenhouse gases. The Super Cups can be applied to design a new generation of urea reactors as well as to improve the performance of existing equipment in a revamp design.]]> Fri, 04 Jun 2021 11:45:02 GMT /slideshow/super-conversion-in-urea-reactors-with-super-cup-high-efficiency-trays/248999081 PremBaboo@slideshare.net(PremBaboo) Super conversion in urea reactors with super cup high efficiency trays PremBaboo In Urea Conversion gas/liquid mixing in urea reactor with application of high efficiency trays homogeneous and heterogeneous phases’ iquilibria and kinetics is very important. The efficiency of Urea Reactors can be improved by the application of the latest generation of internals .Generally Fluid dynamics phenomenon are created by the concurrent gas liquid flow through the simple perforated trays which generates irregular bubbles now this problem has been solved by new generation high efficiency device super cup patented by M/S. Saipem. Present article intended how conversion increases by super cup with geometry of the shape of super cup etc. The increase in the efficiency has permitted direct benefits to the overall production and energy of the units, thus allowing lower energy consumption and a reduced environmental impact emission of greenhouse gases. The Super Cups can be applied to design a new generation of urea reactors as well as to improve the performance of existing equipment in a revamp design. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/superconversioninureareactorswithsupercuphighefficiencytrays-210604114502-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> In Urea Conversion gas/liquid mixing in urea reactor with application of high efficiency trays homogeneous and heterogeneous phases’ iquilibria and kinetics is very important. The efficiency of Urea Reactors can be improved by the application of the latest generation of internals .Generally Fluid dynamics phenomenon are created by the concurrent gas liquid flow through the simple perforated trays which generates irregular bubbles now this problem has been solved by new generation high efficiency device super cup patented by M/S. Saipem. Present article intended how conversion increases by super cup with geometry of the shape of super cup etc. The increase in the efficiency has permitted direct benefits to the overall production and energy of the units, thus allowing lower energy consumption and a reduced environmental impact emission of greenhouse gases. The Super Cups can be applied to design a new generation of urea reactors as well as to improve the performance of existing equipment in a revamp design.
Super conversion in urea reactors with super cup high efficiency trays from Prem Baboo
]]> 359 0 https://cdn.slidesharecdn.com/ss_thumbnails/superconversioninureareactorswithsupercuphighefficiencytrays-210604114502-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Ammonia plant material balance /slideshow/ammonia-plant-material-balance/248754847 ammoniaplantmaterialbalance-210530114655
In the plant, ammonia is produced from synthesis gas containing hydrogen and nitrogen in the ratio of approximately 3:1. Besides these components, the synthesis gas contains inert gases such as argon and methane to a limited extent. The source of H2 is demineralized water and the hydrocarbons in the natural gas. The source of N2 is the atmospheric air. The source of CO2 is the hydrocarbons in the natural gas feed. Product ammonia and CO2 is sent to urea plant. The present article intended the description of ammonia plant for natural gas based plants and the possible material balance of some section.]]>
In the plant, ammonia is produced from synthesis gas containing hydrogen and nitrogen in the ratio of approximately 3:1. Besides these components, the synthesis gas contains inert gases such as argon and methane to a limited extent. The source of H2 is demineralized water and the hydrocarbons in the natural gas. The source of N2 is the atmospheric air. The source of CO2 is the hydrocarbons in the natural gas feed. Product ammonia and CO2 is sent to urea plant. The present article intended the description of ammonia plant for natural gas based plants and the possible material balance of some section.]]> Sun, 30 May 2021 11:46:55 GMT /slideshow/ammonia-plant-material-balance/248754847 PremBaboo@slideshare.net(PremBaboo) Ammonia plant material balance PremBaboo In the plant, ammonia is produced from synthesis gas containing hydrogen and nitrogen in the ratio of approximately 3:1. Besides these components, the synthesis gas contains inert gases such as argon and methane to a limited extent. The source of H2 is demineralized water and the hydrocarbons in the natural gas. The source of N2 is the atmospheric air. The source of CO2 is the hydrocarbons in the natural gas feed. Product ammonia and CO2 is sent to urea plant. The present article intended the description of ammonia plant for natural gas based plants and the possible material balance of some section. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/ammoniaplantmaterialbalance-210530114655-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> In the plant, ammonia is produced from synthesis gas containing hydrogen and nitrogen in the ratio of approximately 3:1. Besides these components, the synthesis gas contains inert gases such as argon and methane to a limited extent. The source of H2 is demineralized water and the hydrocarbons in the natural gas. The source of N2 is the atmospheric air. The source of CO2 is the hydrocarbons in the natural gas feed. Product ammonia and CO2 is sent to urea plant. The present article intended the description of ammonia plant for natural gas based plants and the possible material balance of some section.
Ammonia plant material balance from Prem Baboo
]]> 6746 0 https://cdn.slidesharecdn.com/ss_thumbnails/ammoniaplantmaterialbalance-210530114655-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Sswi april may-2021_lowres /slideshow/sswi-april-may2021lowres/247964757 sswiapril-may2021lowres-210507045735
My Interview on page 11, material of Construction magazine]]>
My Interview on page 11, material of Construction magazine]]> Fri, 07 May 2021 04:57:34 GMT /slideshow/sswi-april-may2021lowres/247964757 PremBaboo@slideshare.net(PremBaboo) Sswi april may-2021_lowres PremBaboo My Interview on page 11, material of Construction magazine <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/sswiapril-may2021lowres-210507045735-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> My Interview on page 11, material of Construction magazine
Sswi april may-2021_lowres from Prem Baboo
]]> 210 0 https://cdn.slidesharecdn.com/ss_thumbnails/sswiapril-may2021lowres-210507045735-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Sweet and sour experience of commissioning 1 /slideshow/sweet-and-sour-experience-of-commissioning-1/247963963 sweetandsourexperienceofcommissioning1-210507044841
The paper describes a successful of plant start-up despite the pandemic difficulties and introduces a set of first considerations about the possible future application of available digital technologies for remote and distributed control system from central control room commissioning of complex Dangote Fertilizer Plants. The numbers of problem were faced during commissioning stage ultimately the 17th march 2021 was the historical date for achieved plant production of line-1 plant .The major problem was pandemic due to which scarcity of staff availability. However numbers of problems faced in Ammonia and urea plants. About 4 time’s unsuccessful attempt were done and finally we got historical success. In this paper we described the failure attempt and types of problems faced in ammonia and urea plants and each time problems were differ from previous.]]>
The paper describes a successful of plant start-up despite the pandemic difficulties and introduces a set of first considerations about the possible future application of available digital technologies for remote and distributed control system from central control room commissioning of complex Dangote Fertilizer Plants. The numbers of problem were faced during commissioning stage ultimately the 17th march 2021 was the historical date for achieved plant production of line-1 plant .The major problem was pandemic due to which scarcity of staff availability. However numbers of problems faced in Ammonia and urea plants. About 4 time’s unsuccessful attempt were done and finally we got historical success. In this paper we described the failure attempt and types of problems faced in ammonia and urea plants and each time problems were differ from previous.]]> Fri, 07 May 2021 04:48:41 GMT /slideshow/sweet-and-sour-experience-of-commissioning-1/247963963 PremBaboo@slideshare.net(PremBaboo) Sweet and sour experience of commissioning 1 PremBaboo The paper describes a successful of plant start-up despite the pandemic difficulties and introduces a set of first considerations about the possible future application of available digital technologies for remote and distributed control system from central control room commissioning of complex Dangote Fertilizer Plants. The numbers of problem were faced during commissioning stage ultimately the 17th march 2021 was the historical date for achieved plant production of line-1 plant .The major problem was pandemic due to which scarcity of staff availability. However numbers of problems faced in Ammonia and urea plants. About 4 time’s unsuccessful attempt were done and finally we got historical success. In this paper we described the failure attempt and types of problems faced in ammonia and urea plants and each time problems were differ from previous. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/sweetandsourexperienceofcommissioning1-210507044841-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> The paper describes a successful of plant start-up despite the pandemic difficulties and introduces a set of first considerations about the possible future application of available digital technologies for remote and distributed control system from central control room commissioning of complex Dangote Fertilizer Plants. The numbers of problem were faced during commissioning stage ultimately the 17th march 2021 was the historical date for achieved plant production of line-1 plant .The major problem was pandemic due to which scarcity of staff availability. However numbers of problems faced in Ammonia and urea plants. About 4 time’s unsuccessful attempt were done and finally we got historical success. In this paper we described the failure attempt and types of problems faced in ammonia and urea plants and each time problems were differ from previous.
Sweet and sour experience of commissioning 1 from Prem Baboo
]]> 211 2 https://cdn.slidesharecdn.com/ss_thumbnails/sweetandsourexperienceofcommissioning1-210507044841-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 How to improve safety and reliability of the high pressure section of urea plants (1) /slideshow/how-to-improve-safety-and-reliability-of-the-high-pressure-section-of-urea-plants-1/244066964 howtoimprovesafetyandreliabilityofthehighpressuresectionofureaplants1-210309114350
This paper elaborates the most critical safety hazards: Ruptures and toxic ammonia leaks. The paper also provides the Top 10 prevention and mitigation measures. To minimize / avoid that incidents do repeat, we recommend to make use of the Center for Chemical Process Safety: Risk Based Process Safety Management approach. Pay proper attention to avoid ruptures, to handle leaks and to apply the right and state-of-the-art leak detection systems.]]>
This paper elaborates the most critical safety hazards: Ruptures and toxic ammonia leaks. The paper also provides the Top 10 prevention and mitigation measures. To minimize / avoid that incidents do repeat, we recommend to make use of the Center for Chemical Process Safety: Risk Based Process Safety Management approach. Pay proper attention to avoid ruptures, to handle leaks and to apply the right and state-of-the-art leak detection systems.]]> Tue, 09 Mar 2021 11:43:50 GMT /slideshow/how-to-improve-safety-and-reliability-of-the-high-pressure-section-of-urea-plants-1/244066964 PremBaboo@slideshare.net(PremBaboo) How to improve safety and reliability of the high pressure section of urea plants (1) PremBaboo This paper elaborates the most critical safety hazards: Ruptures and toxic ammonia leaks. The paper also provides the Top 10 prevention and mitigation measures. To minimize / avoid that incidents do repeat, we recommend to make use of the Center for Chemical Process Safety: Risk Based Process Safety Management approach. Pay proper attention to avoid ruptures, to handle leaks and to apply the right and state-of-the-art leak detection systems. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/howtoimprovesafetyandreliabilityofthehighpressuresectionofureaplants1-210309114350-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> This paper elaborates the most critical safety hazards: Ruptures and toxic ammonia leaks. The paper also provides the Top 10 prevention and mitigation measures. To minimize / avoid that incidents do repeat, we recommend to make use of the Center for Chemical Process Safety: Risk Based Process Safety Management approach. Pay proper attention to avoid ruptures, to handle leaks and to apply the right and state-of-the-art leak detection systems.
How to improve safety and reliability of the high pressure section of urea plants (1) from Prem Baboo
]]> 163 0 https://cdn.slidesharecdn.com/ss_thumbnails/howtoimprovesafetyandreliabilityofthehighpressuresectionofureaplants1-210309114350-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Experience of material in fertilizers industries /slideshow/experience-of-material-in-fertilizers-industries/242115890 experienceofmaterialinfertilizersindustries-210201141759
Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty 2 RE-69 materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study Material in urea plant in different vessels and equipment design. In Primary reformer numbers of materials are modified such as micro alloy are also used in tubes.]]>
Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty 2 RE-69 materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study Material in urea plant in different vessels and equipment design. In Primary reformer numbers of materials are modified such as micro alloy are also used in tubes.]]> Mon, 01 Feb 2021 14:17:59 GMT /slideshow/experience-of-material-in-fertilizers-industries/242115890 PremBaboo@slideshare.net(PremBaboo) Experience of material in fertilizers industries PremBaboo Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty 2 RE-69 materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study Material in urea plant in different vessels and equipment design. In Primary reformer numbers of materials are modified such as micro alloy are also used in tubes. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/experienceofmaterialinfertilizersindustries-210201141759-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants &amp; even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty 2 RE-69 materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study Material in urea plant in different vessels and equipment design. In Primary reformer numbers of materials are modified such as micro alloy are also used in tubes.
Experience of material in fertilizers industries from Prem Baboo
]]> 289 0 https://cdn.slidesharecdn.com/ss_thumbnails/experienceofmaterialinfertilizersindustries-210201141759-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Fertilizers technology book /slideshow/fertilizers-technology-book-241821816/241821816 fertilizerstechnologybook-210125165610
This book covers design of high Pressure equipment and developments, Process flow diagram of different section of Ammonia, Urea and others fertilizers .Fundamentals of ammonia urea plant trouble shooting risk assessment corrosion in different vessels and remedies. This book is useful for Engineers and Sr. Managers for plant commissioning and trouble shooting and Engineering Students. This book contains about 51 tables and 144 useful diagram and chart graphics etc. Detail description of ammonia/CO2 stripping process and new developments. Design Parameters of High pressure vessel and comparison. Study of corrosion for various equipments and control. How to control corrosion by changing of equipments material. ]]>
This book covers design of high Pressure equipment and developments, Process flow diagram of different section of Ammonia, Urea and others fertilizers .Fundamentals of ammonia urea plant trouble shooting risk assessment corrosion in different vessels and remedies. This book is useful for Engineers and Sr. Managers for plant commissioning and trouble shooting and Engineering Students. This book contains about 51 tables and 144 useful diagram and chart graphics etc. Detail description of ammonia/CO2 stripping process and new developments. Design Parameters of High pressure vessel and comparison. Study of corrosion for various equipments and control. How to control corrosion by changing of equipments material. ]]> Mon, 25 Jan 2021 16:56:10 GMT /slideshow/fertilizers-technology-book-241821816/241821816 PremBaboo@slideshare.net(PremBaboo) Fertilizers technology book PremBaboo This book covers design of high Pressure equipment and developments, Process flow diagram of different section of Ammonia, Urea and others fertilizers .Fundamentals of ammonia urea plant trouble shooting risk assessment corrosion in different vessels and remedies. This book is useful for Engineers and Sr. Managers for plant commissioning and trouble shooting and Engineering Students. This book contains about 51 tables and 144 useful diagram and chart graphics etc. Detail description of ammonia/CO2 stripping process and new developments. Design Parameters of High pressure vessel and comparison. Study of corrosion for various equipments and control. How to control corrosion by changing of equipments material. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/fertilizerstechnologybook-210125165610-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> This book covers design of high Pressure equipment and developments, Process flow diagram of different section of Ammonia, Urea and others fertilizers .Fundamentals of ammonia urea plant trouble shooting risk assessment corrosion in different vessels and remedies. This book is useful for Engineers and Sr. Managers for plant commissioning and trouble shooting and Engineering Students. This book contains about 51 tables and 144 useful diagram and chart graphics etc. Detail description of ammonia/CO2 stripping process and new developments. Design Parameters of High pressure vessel and comparison. Study of corrosion for various equipments and control. How to control corrosion by changing of equipments material.
Fertilizers technology book from Prem Baboo
]]> 1786 1 https://cdn.slidesharecdn.com/ss_thumbnails/fertilizerstechnologybook-210125165610-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 High pressure vessel_leakage_in_urea_plants (1) /slideshow/high-pressure-vesselleakageinureaplants-1/241613151 highpressurevesselleakageinureaplants1-210120174550
In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages. ]]>
In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages. ]]> Wed, 20 Jan 2021 17:45:50 GMT /slideshow/high-pressure-vesselleakageinureaplants-1/241613151 PremBaboo@slideshare.net(PremBaboo) High pressure vessel_leakage_in_urea_plants (1) PremBaboo In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/highpressurevesselleakageinureaplants1-210120174550-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants &amp; even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages.
High pressure vessel_leakage_in_urea_plants (1) from Prem Baboo
]]> 218 0 https://cdn.slidesharecdn.com/ss_thumbnails/highpressurevesselleakageinureaplants1-210120174550-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 High pressure vessel leakage in urea plants /PremBaboo/high-pressure-vessel-leakage-in-urea-plants highpressurevesselleakageinureaplants-210120055848
In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages. ]]>
In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages. ]]> Wed, 20 Jan 2021 05:58:48 GMT /PremBaboo/high-pressure-vessel-leakage-in-urea-plants PremBaboo@slideshare.net(PremBaboo) High pressure vessel leakage in urea plants PremBaboo In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/highpressurevesselleakageinureaplants-210120055848-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants &amp; even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages.
High pressure vessel leakage in urea plants from Prem Baboo
]]> 681 0 https://cdn.slidesharecdn.com/ss_thumbnails/highpressurevesselleakageinureaplants-210120055848-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Gas turbine /slideshow/gas-turbine-239369808/239369808 gasturbine-201121131925
Gas Turbine Operation and maintenance]]>
Gas Turbine Operation and maintenance]]> Sat, 21 Nov 2020 13:19:25 GMT /slideshow/gas-turbine-239369808/239369808 PremBaboo@slideshare.net(PremBaboo) Gas turbine PremBaboo Gas Turbine Operation and maintenance <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/gasturbine-201121131925-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> Gas Turbine Operation and maintenance
Gas turbine from Prem Baboo
]]> 3444 0 https://cdn.slidesharecdn.com/ss_thumbnails/gasturbine-201121131925-thumbnail.jpg?width=120&height=120&fit=bounds presentation Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 P &amp; i diagram and tagging philosphy for /slideshow/p-amp-i-diagram-and-tagging-philosphy-for/239335475 pidiagramandtaggingphilosphyfor-201119123330
P & Description]]>
P & Description]]> Thu, 19 Nov 2020 12:33:30 GMT /slideshow/p-amp-i-diagram-and-tagging-philosphy-for/239335475 PremBaboo@slideshare.net(PremBaboo) P &amp; i diagram and tagging philosphy for PremBaboo P & Description <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/pidiagramandtaggingphilosphyfor-201119123330-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> P &amp; Description
P &amp; i diagram and tagging philosphy for from Prem Baboo
]]> 545 0 https://cdn.slidesharecdn.com/ss_thumbnails/pidiagramandtaggingphilosphyfor-201119123330-thumbnail.jpg?width=120&height=120&fit=bounds presentation Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Ureaplantenergysavingbyselectionoflinermaterialandinernals /slideshow/ureaplantenergysavingbyselectionoflinermaterialandinernals/239306763 ureaplantenergysavingbyselectionoflinermaterialandinernals-201118040325
If the material of liner changed with 2RE 69 or Duplex material instead of SS316(urea grade), then passivation air can be reduced, resulting the energy saving because the inerts vented from M.P section and loss of ammonia and problem of pollution. To enhance capacity and energy of the existing plant the internals like vortex mixture and HET may be changed the capacity may increase up to 10-15%.HET, you can changed with super cup.The CO2 and feed top of the vortex mixture nozzle and Ammonia plus carbamate feed from side of the vortex mixture. In the mixing area the initial dispersion of gas and formation of liquid – gas mixture are performed. ]]>
If the material of liner changed with 2RE 69 or Duplex material instead of SS316(urea grade), then passivation air can be reduced, resulting the energy saving because the inerts vented from M.P section and loss of ammonia and problem of pollution. To enhance capacity and energy of the existing plant the internals like vortex mixture and HET may be changed the capacity may increase up to 10-15%.HET, you can changed with super cup.The CO2 and feed top of the vortex mixture nozzle and Ammonia plus carbamate feed from side of the vortex mixture. In the mixing area the initial dispersion of gas and formation of liquid – gas mixture are performed. ]]> Wed, 18 Nov 2020 04:03:25 GMT /slideshow/ureaplantenergysavingbyselectionoflinermaterialandinernals/239306763 PremBaboo@slideshare.net(PremBaboo) Ureaplantenergysavingbyselectionoflinermaterialandinernals PremBaboo If the material of liner changed with 2RE 69 or Duplex material instead of SS316(urea grade), then passivation air can be reduced, resulting the energy saving because the inerts vented from M.P section and loss of ammonia and problem of pollution. To enhance capacity and energy of the existing plant the internals like vortex mixture and HET may be changed the capacity may increase up to 10-15%.HET, you can changed with super cup.The CO2 and feed top of the vortex mixture nozzle and Ammonia plus carbamate feed from side of the vortex mixture. In the mixing area the initial dispersion of gas and formation of liquid – gas mixture are performed. <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/ureaplantenergysavingbyselectionoflinermaterialandinernals-201118040325-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> If the material of liner changed with 2RE 69 or Duplex material instead of SS316(urea grade), then passivation air can be reduced, resulting the energy saving because the inerts vented from M.P section and loss of ammonia and problem of pollution. To enhance capacity and energy of the existing plant the internals like vortex mixture and HET may be changed the capacity may increase up to 10-15%.HET, you can changed with super cup.The CO2 and feed top of the vortex mixture nozzle and Ammonia plus carbamate feed from side of the vortex mixture. In the mixing area the initial dispersion of gas and formation of liquid – gas mixture are performed.
Ureaplantenergysavingbyselectionoflinermaterialandinernals from Prem Baboo
]]> 181 0 https://cdn.slidesharecdn.com/ss_thumbnails/ureaplantenergysavingbyselectionoflinermaterialandinernals-201118040325-thumbnail.jpg?width=120&height=120&fit=bounds document Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 5000 tpd urea mega plants design /slideshow/5000-tpd-urea-mega-plants-design/239295291 5000tpdureamegaplantsdesign-201117095535
The design of 5000 TPD Urea plants]]>
The design of 5000 TPD Urea plants]]> Tue, 17 Nov 2020 09:55:35 GMT /slideshow/5000-tpd-urea-mega-plants-design/239295291 PremBaboo@slideshare.net(PremBaboo) 5000 tpd urea mega plants design PremBaboo The design of 5000 TPD Urea plants <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/5000tpdureamegaplantsdesign-201117095535-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> The design of 5000 TPD Urea plants
5000 tpd urea mega plants design from Prem Baboo
]]> 222 0 https://cdn.slidesharecdn.com/ss_thumbnails/5000tpdureamegaplantsdesign-201117095535-thumbnail.jpg?width=120&height=120&fit=bounds presentation Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 Inst maint practices /slideshow/inst-maint-practices-239235753/239235753 instmaintpractices-201113091507
Inst maint Practices in Running as well as shut down]]>
Inst maint Practices in Running as well as shut down]]> Fri, 13 Nov 2020 09:15:07 GMT /slideshow/inst-maint-practices-239235753/239235753 PremBaboo@slideshare.net(PremBaboo) Inst maint practices PremBaboo Inst maint Practices in Running as well as shut down <img style="border:1px solid #C3E6D8;float:right;" alt="" src="https://cdn.slidesharecdn.com/ss_thumbnails/instmaintpractices-201113091507-thumbnail.jpg?width=120&amp;height=120&amp;fit=bounds" /><br> Inst maint Practices in Running as well as shut down
Inst maint practices from Prem Baboo
]]> 213 0 https://cdn.slidesharecdn.com/ss_thumbnails/instmaintpractices-201113091507-thumbnail.jpg?width=120&height=120&fit=bounds presentation Black http://activitystrea.ms/schema/1.0/post http://activitystrea.ms/schema/1.0/posted 0 https://cdn.slidesharecdn.com/profile-photo-PremBaboo-48x48.jpg?cb=1633961152 Professionally matured production engineer with career success of 33 years in Plant Engineering systems and Total plant operation. Experience of Commissioning of two plant Validate all process assumptions used in the development of the projects, accurate process data, and Commissioning experience of Urea plant Saipem process. Core competencies in developing and improving systems across all functional domains to streamline operations. Broad based professional expertise in Production, maintenance, industrial Safety, Adequate experience in application of plant improvement techniques. Acknowledged team leader, trainer and motivator with fine-tuned analytical and troubleshooting skill. www.ureaknowhow.com/ukh2/images/stories/experts/baboo/bio_prem_baboo_070115.pdf https://cdn.slidesharecdn.com/ss_thumbnails/theexplosionhazardinureaprocess1-211011140705-thumbnail.jpg?width=320&height=320&fit=bounds slideshow/the-explosion-hazard-in-urea-process-1/250419912 The explosion hazard i... https://cdn.slidesharecdn.com/ss_thumbnails/ureaprocessflowdiagram-210919155947-thumbnail.jpg?width=320&height=320&fit=bounds slideshow/urea-process-flow-diagram-250235601/250235601 Urea process flow diagram https://cdn.slidesharecdn.com/ss_thumbnails/materialtechnologyforfertilizersindustries-210802152740-thumbnail.jpg?width=320&height=320&fit=bounds slideshow/materialtechnologyforfertilizersindustries/249905583 Materialtechnologyforf...