ºÝºÝߣ

ºÝºÝߣShare a Scribd company logo

5. Lathe drilling & milling machine.pptx

•Download as PPTX, PDF•
•
W
wakurets_21

This document provides information about basic machine tools, including lathes, drilling machines, and milling machines. It describes the classification, parts, specifications, operations, and accessories of lathes. It also discusses the working principle, classification based on design and spindle position, major parts, cutters, and milling operations of milling machines. For drilling machines, it covers classification, specifications, parts, and common operations like drilling, reaming, and tapping.

1 of 34
Download to read offline
MMP(22307) Unit-5.Basic Machine tools Lathe, Drilling & Milling Machine (18Marks)
5.1 Lathe Classification of lathes • lathes can be classified as: 1. Speed lathe (i) Wood working lathe (ii) Metal spinning lathe (iii) Metal turning lathe (iv) Polishing lathe (v) Tool room lathe (vi) Turret lathe (vii) Capstan lathe (viii) Special purpose lathe (ix) Automatic lathe. 2. Engine lathe (i) Step cone pulley drive lathe (ii) Geared lathe (iii) Variable speed lathe 3. Bench lathe
Lathe specifications • The size of a lathe is expressed or specified by the following items and illustrated in Fig. 1. The height of the centre’s measured from the lathe bed. 2. The swing diameter over bed. This is the largest diameter of work that will revolve without touching the bed and is twice the height of the centre measured from the bed of the lathe. 3. The length between centre's. This is the maximum length of work that can be mounted between the lathe centers. 4. The swing diameter over carriage. This is the largest diameter of work that will revolve over the lathe saddle, and is always less than the swing diameter over bed. 5. The maximum bar diameter. This is the maximum diameter of bar stock that will pass through hole of the headstock spindle. 6. The length of bed. This indicates the approximate floor space occupied by the lathe.
Lathe Specification
MajorpartsofCentrelathemachinewithblockdiagram • Lathe bed:-The lathe bed forms the base of the machine. The headstock and the tailstock are located at either end of the bed and the carriage rests over the lathe bed and slides on it.
THE HEADSTOCK • The headstock is secured permanently on the inner ways at the left hand end of the lathe bed, and it provides mechanical means of rotating the work at multiple speeds. It comprises essential y a hollow spindle and mechanism for driving and altering the spindle speed. All the parts are housed within the headstock casting. • The spindle of the headstock, illustrated in Fig. is made of carbon or nickel-chrome steel.
TAILSTOCK OR LOOSE HEADSTOCK • The tailstock is located on the inner ways at the right hand end of the bed. This has two main uses: (1) it supports the other end of the work when it is being machined between centre’s, and (2) it holds a tool for performing operations such as drilling, reaming, tapping, etc. To accommodate different lengths of work, the body of the tailstock can be adjusted along the ways chiefly by sliding it to the desired position where it can be clamped by bolts and plates.
• CARRIAGE The carriage of a lathe has several parts that serve to support, move and control the cutting tool. It consists of the following parts: (1) saddle, (2) cross-slide, (3) compound slide or compound rest, (4) tool post, and (5) apron. • Saddle: The saddle is an H-shaped casting that fits over the bed and slides along the ways. It carries the cross slide and tool post. • The cross-slide: The cross-slide comprises a casting, machined on the underside for attachment to the saddle and carries locations on the upper face for the tool post or • Compound rest: The compound rest or compound slide is mounted on the top of the cross-slide and has a circular base graduated in degrees. It is used for obtaining angular cuts and short tapers as well as convenient positioning of the tool to the work. • The tool post: This is located on the top of the compound rest to hold the tool and to enable it to be adjusted to a convenient working position. The type and mounting of the tool post depends upon the class of work for which it is to be used. • The apron: the apron is fastened to the saddle and hangs over the front of the bed. It contains gears, clutches and levers for operating the carriage by hand and power feeds.
Lathe Carriage
Accessories used on lathe.  Standard Accessories 1. Complete electrical wiring system fitted inside the headstock with switches in the proper position. 2. Driving plate with carriers 3. Reduction sleeve socket 4. Tool post 5. Dead centers 6. Set of service tools 7. Operator's manual  Special Accessories 1. Three-jaw self-centering chuck 2. Four-jaw independent chuck (other chucks like :- combination chuck, magnetic chuck, collect chuck, drill chuck and air or hydraulic chuck) 3. Face plate with jaws 4. Face plate without jaws 5. Universal face plate 6. Self-clamping chuck 7. Collet chuck 8. Live centre 9. Steady rest 10. Follow rest 11. Roller steady rest 12. Longitudinal tripping device 13. Square tool post 14. Drill holder 15. Coolant system with chip tray and reservoir 16. Splash guard 17. Chuck guard 18. Machine lamp 19. Multi-start threading dial 20. Hydro copy turning attachment 21. Taper turning attachment
Lathe Accessories:- 3.Plain mandrel, Step mandrel and Collar mandrel 1.Chucks Three Jaw chuck Four Jaw chuck Multi Jaw chuck 2. Types of Rests
4. Lathe Centers 5. Drive pate
6.Face plate & its Accessories
Operations performed on lathe • The most common operations which can be carried out on a lathe machine are:- 1) Facing, 2) Plain turning, 3) Step turning, 4) Taper turning, 5) Drilling, 6) Reaming, 7) Boring, 8) Undercutting, 9) Threading, 10) Knurling.
Facing Plain turning step turning Taper turning
Drilling operation Reaming operation Threading operation Knurling operation
Boring operation Undercutting operation
5. Lathe drilling & milling machine.pptx
5. Lathe drilling & milling machine.pptx
5.2 Drilling INTRODUCTION The drilling machine is one of the most important machine tools in a workshop. It was primarily designed to originate a hole but it can perform a number of similar operations. The basic purpose of a drilling machine is to drill cylindrical holes in Work pieces. (Metallic and non-metallic materials). The holes are cut out of the material with a cutting tool, which is known as drill. The drill is fixed in a rotating spindle and can be fed towards the work-piece which may be fixed to the table or to the base of the machine. The speed of the spindle and the feed can be adjusted according to the Work-piece. Classification OF DRILLING MACHINE 1. Hand drilling machine 2.Portable drilling machine 3. Vertical spindle Drilling machines can be classified as:- a) Sensitive drilling machine b) Upright or column drilling machine can be further classified as i) Pillar drilling machine ii) Box column drilling machine 4. Radial drilling machine 5. Gang drilling machine 6. Multi-spindle drilling machine 7. Automatic drilling machine 8. Deep hole drilling machine
SPECIFICATION OF THE DRILLING MACHINE : - A heavy duty drilling machine is specified by following parameters. 1) Drilling capacity, 2) Taper in spindle (Morse no.), 3) Distance between spindle and column (maximum and minimum) in case of radial drilling machine, 4) Transverse of spindle, 5) Minimum distance between spindle and table, 6) Minimum distance between spindle and base plate, 7) Working surface of table (i.e., diameter), 8) Range of spindle speeds, 9) Range of power feed per revolution, 10) Motor speed, and 11) Motor power.
Major parts of bench drilling machine with block diagram
DRILLING OPERATIONS :- Drilling machines are primarily designed for drilling operations. In addition to drilling, the following operations are also performed on them. 1. Boring 2. Counter boring 3. Reaming 4. Countersinking 5. Tapping 6. Lapping 7. Polishing 8. Spot facing A) Drilling operation:- It is an operation of producing a circular hole in a work piece by forcing a drill against it.
B) Reaming operation:- It is an operation of slightly enlarging a machined hole to proper size with a smooth finish. The reamer is an accurate tool and is not designed to remove much metal. The reaming allowance is usually 0.2 mm only. NOMENCLATURE OF THE DRILLING TOOL (DRILL)
5.3 Milling WORKING PRINCIPLE Milling is a basic machining process by which a surface is generated by progressive chip removal. The work-piece is fed into a rotating cutting tool. Sometimes the work-piece remains stationary, and the cutter is fed to the work.  A multiple-tooth cutter is used so that the material removal rate (MRR) is high.  The desired surface is obtained in a single pass of the cutter or work.  because very good surface finish can be obtained, milling is particularly well suited and widely used for mass-production work.  Many types of milling machines are used, ranging from relatively simple and versatile machines that are used for general-purpose machining in job shops and tool and die work (these are NC or CNC machines) to highly specialized machines for mass production. Unquestionably, more flat surfaces are produced by milling than by any other machining process. Principle of a milling machine Some shapes produced on a milling machine
• Classification of Milling machine:- Milling machines are classified in a variety of ways. A) According to the drive i) Cone-pulley belt drive ii) Individual motor drive B) According to design i) Column & knee-type milling machine ii) Planer milling machine iii) Fixed bed-type milling machine iv) Special milling machines, such as rotary table, duplicating & profiling. c) Depending upon the position of the spindle i) Horizontal spindle milling machines ii) Vertical spindle milling machines.
Major parts of column & knee type universal milling machine One of the features of the knee-and-column milling machine that makes it so versatile is its capability for worktable feed movement in any of the x–y–z axes. The worktable can be moved in the x-direction, the saddle can be moved in the y direction and the knee can be moved vertically to achieve the z-movement. The special knee- and-column machine is shown here i.e. The universal milling machine, which has a table that can be swiveled in a horizontal plane (about a vertical axis) to any specified angle. This facilitates the cutting of angular shapes and helixes on work parts. It consists of following principle parts :- a) Column b) Knee c) Table d) Spindle e) Over arm
Standard milling cutters :- Milling cutters are made in various forms to perform certain classes of work, and they may be classified as: (1) Plain milling cutters, (2) Side milling cutters, (3) Face milling cutter, (4) Angle milling cutters, (5) End milling cutter, (6) Fly cutter, (7) T-slot milling cutter, (8) Formed cutters, (9) Metal slitting saw, Milling cutters may have teeth on the periphery or ends only, or on both the periphery and ends. Peripheral teeth may be straight or parallel to the cutter axis, or they may be helical, sometimes referred as spiral teeth.
Types of Milling Cutters
Milling operations A) Face Milling:- In face milling, the axis of the cutter is perpendicular to the surface being milled and machining is performed by cutting edges on both the end and outside periphery of the cutter.
B) Gang milling :- It is a method of milling by means of two or more cutters simultaneously having same or different diameters mounted on the arbor of the milling machine.
C) Key-way milling :- Fig. illustrates keyway milling operation. It is the operation of making the semi cylindrical key ways for shafts.
D) End milling :- End milling, in which the cutter diameter is less than the work width, so as lot is cut into the part. It is a method of milling slots, flat surfaces and profiles by end mills.
The End

More Related Content

5. Lathe drilling & milling machine.pptx

  • 1. MMP(22307) Unit-5.Basic Machine tools Lathe, Drilling & Milling Machine (18Marks)
  • 2. 5.1 Lathe Classification of lathes • lathes can be classified as: 1. Speed lathe (i) Wood working lathe (ii) Metal spinning lathe (iii) Metal turning lathe (iv) Polishing lathe (v) Tool room lathe (vi) Turret lathe (vii) Capstan lathe (viii) Special purpose lathe (ix) Automatic lathe. 2. Engine lathe (i) Step cone pulley drive lathe (ii) Geared lathe (iii) Variable speed lathe 3. Bench lathe
  • 3. Lathe specifications • The size of a lathe is expressed or specified by the following items and illustrated in Fig. 1. The height of the centre’s measured from the lathe bed. 2. The swing diameter over bed. This is the largest diameter of work that will revolve without touching the bed and is twice the height of the centre measured from the bed of the lathe. 3. The length between centre's. This is the maximum length of work that can be mounted between the lathe centers. 4. The swing diameter over carriage. This is the largest diameter of work that will revolve over the lathe saddle, and is always less than the swing diameter over bed. 5. The maximum bar diameter. This is the maximum diameter of bar stock that will pass through hole of the headstock spindle. 6. The length of bed. This indicates the approximate floor space occupied by the lathe.
  • 5. MajorpartsofCentrelathemachinewithblockdiagram • Lathe bed:-The lathe bed forms the base of the machine. The headstock and the tailstock are located at either end of the bed and the carriage rests over the lathe bed and slides on it.
  • 6. THE HEADSTOCK • The headstock is secured permanently on the inner ways at the left hand end of the lathe bed, and it provides mechanical means of rotating the work at multiple speeds. It comprises essential y a hollow spindle and mechanism for driving and altering the spindle speed. All the parts are housed within the headstock casting. • The spindle of the headstock, illustrated in Fig. is made of carbon or nickel-chrome steel.
  • 7. TAILSTOCK OR LOOSE HEADSTOCK • The tailstock is located on the inner ways at the right hand end of the bed. This has two main uses: (1) it supports the other end of the work when it is being machined between centre’s, and (2) it holds a tool for performing operations such as drilling, reaming, tapping, etc. To accommodate different lengths of work, the body of the tailstock can be adjusted along the ways chiefly by sliding it to the desired position where it can be clamped by bolts and plates.
  • 8. • CARRIAGE The carriage of a lathe has several parts that serve to support, move and control the cutting tool. It consists of the following parts: (1) saddle, (2) cross-slide, (3) compound slide or compound rest, (4) tool post, and (5) apron. • Saddle: The saddle is an H-shaped casting that fits over the bed and slides along the ways. It carries the cross slide and tool post. • The cross-slide: The cross-slide comprises a casting, machined on the underside for attachment to the saddle and carries locations on the upper face for the tool post or • Compound rest: The compound rest or compound slide is mounted on the top of the cross-slide and has a circular base graduated in degrees. It is used for obtaining angular cuts and short tapers as well as convenient positioning of the tool to the work. • The tool post: This is located on the top of the compound rest to hold the tool and to enable it to be adjusted to a convenient working position. The type and mounting of the tool post depends upon the class of work for which it is to be used. • The apron: the apron is fastened to the saddle and hangs over the front of the bed. It contains gears, clutches and levers for operating the carriage by hand and power feeds.
  • 10. Accessories used on lathe.  Standard Accessories 1. Complete electrical wiring system fitted inside the headstock with switches in the proper position. 2. Driving plate with carriers 3. Reduction sleeve socket 4. Tool post 5. Dead centers 6. Set of service tools 7. Operator's manual  Special Accessories 1. Three-jaw self-centering chuck 2. Four-jaw independent chuck (other chucks like :- combination chuck, magnetic chuck, collect chuck, drill chuck and air or hydraulic chuck) 3. Face plate with jaws 4. Face plate without jaws 5. Universal face plate 6. Self-clamping chuck 7. Collet chuck 8. Live centre 9. Steady rest 10. Follow rest 11. Roller steady rest 12. Longitudinal tripping device 13. Square tool post 14. Drill holder 15. Coolant system with chip tray and reservoir 16. Splash guard 17. Chuck guard 18. Machine lamp 19. Multi-start threading dial 20. Hydro copy turning attachment 21. Taper turning attachment
  • 11. Lathe Accessories:- 3.Plain mandrel, Step mandrel and Collar mandrel 1.Chucks Three Jaw chuck Four Jaw chuck Multi Jaw chuck 2. Types of Rests
  • 12. 4. Lathe Centers 5. Drive pate
  • 13. 6.Face plate & its Accessories
  • 14. Operations performed on lathe • The most common operations which can be carried out on a lathe machine are:- 1) Facing, 2) Plain turning, 3) Step turning, 4) Taper turning, 5) Drilling, 6) Reaming, 7) Boring, 8) Undercutting, 9) Threading, 10) Knurling.
  • 15. Facing Plain turning step turning Taper turning
  • 16. Drilling operation Reaming operation Threading operation Knurling operation
  • 20. 5.2 Drilling INTRODUCTION The drilling machine is one of the most important machine tools in a workshop. It was primarily designed to originate a hole but it can perform a number of similar operations. The basic purpose of a drilling machine is to drill cylindrical holes in Work pieces. (Metallic and non-metallic materials). The holes are cut out of the material with a cutting tool, which is known as drill. The drill is fixed in a rotating spindle and can be fed towards the work-piece which may be fixed to the table or to the base of the machine. The speed of the spindle and the feed can be adjusted according to the Work-piece. Classification OF DRILLING MACHINE 1. Hand drilling machine 2.Portable drilling machine 3. Vertical spindle Drilling machines can be classified as:- a) Sensitive drilling machine b) Upright or column drilling machine can be further classified as i) Pillar drilling machine ii) Box column drilling machine 4. Radial drilling machine 5. Gang drilling machine 6. Multi-spindle drilling machine 7. Automatic drilling machine 8. Deep hole drilling machine
  • 21. SPECIFICATION OF THE DRILLING MACHINE : - A heavy duty drilling machine is specified by following parameters. 1) Drilling capacity, 2) Taper in spindle (Morse no.), 3) Distance between spindle and column (maximum and minimum) in case of radial drilling machine, 4) Transverse of spindle, 5) Minimum distance between spindle and table, 6) Minimum distance between spindle and base plate, 7) Working surface of table (i.e., diameter), 8) Range of spindle speeds, 9) Range of power feed per revolution, 10) Motor speed, and 11) Motor power.
  • 22. Major parts of bench drilling machine with block diagram
  • 23. DRILLING OPERATIONS :- Drilling machines are primarily designed for drilling operations. In addition to drilling, the following operations are also performed on them. 1. Boring 2. Counter boring 3. Reaming 4. Countersinking 5. Tapping 6. Lapping 7. Polishing 8. Spot facing A) Drilling operation:- It is an operation of producing a circular hole in a work piece by forcing a drill against it.
  • 24. B) Reaming operation:- It is an operation of slightly enlarging a machined hole to proper size with a smooth finish. The reamer is an accurate tool and is not designed to remove much metal. The reaming allowance is usually 0.2 mm only. NOMENCLATURE OF THE DRILLING TOOL (DRILL)
  • 25. 5.3 Milling WORKING PRINCIPLE Milling is a basic machining process by which a surface is generated by progressive chip removal. The work-piece is fed into a rotating cutting tool. Sometimes the work-piece remains stationary, and the cutter is fed to the work.  A multiple-tooth cutter is used so that the material removal rate (MRR) is high.  The desired surface is obtained in a single pass of the cutter or work.  because very good surface finish can be obtained, milling is particularly well suited and widely used for mass-production work.  Many types of milling machines are used, ranging from relatively simple and versatile machines that are used for general-purpose machining in job shops and tool and die work (these are NC or CNC machines) to highly specialized machines for mass production. Unquestionably, more flat surfaces are produced by milling than by any other machining process. Principle of a milling machine Some shapes produced on a milling machine
  • 26. • Classification of Milling machine:- Milling machines are classified in a variety of ways. A) According to the drive i) Cone-pulley belt drive ii) Individual motor drive B) According to design i) Column & knee-type milling machine ii) Planer milling machine iii) Fixed bed-type milling machine iv) Special milling machines, such as rotary table, duplicating & profiling. c) Depending upon the position of the spindle i) Horizontal spindle milling machines ii) Vertical spindle milling machines.
  • 27. Major parts of column & knee type universal milling machine One of the features of the knee-and-column milling machine that makes it so versatile is its capability for worktable feed movement in any of the x–y–z axes. The worktable can be moved in the x-direction, the saddle can be moved in the y direction and the knee can be moved vertically to achieve the z-movement. The special knee- and-column machine is shown here i.e. The universal milling machine, which has a table that can be swiveled in a horizontal plane (about a vertical axis) to any specified angle. This facilitates the cutting of angular shapes and helixes on work parts. It consists of following principle parts :- a) Column b) Knee c) Table d) Spindle e) Over arm
  • 28. Standard milling cutters :- Milling cutters are made in various forms to perform certain classes of work, and they may be classified as: (1) Plain milling cutters, (2) Side milling cutters, (3) Face milling cutter, (4) Angle milling cutters, (5) End milling cutter, (6) Fly cutter, (7) T-slot milling cutter, (8) Formed cutters, (9) Metal slitting saw, Milling cutters may have teeth on the periphery or ends only, or on both the periphery and ends. Peripheral teeth may be straight or parallel to the cutter axis, or they may be helical, sometimes referred as spiral teeth.
  • 29. Types of Milling Cutters
  • 30. Milling operations A) Face Milling:- In face milling, the axis of the cutter is perpendicular to the surface being milled and machining is performed by cutting edges on both the end and outside periphery of the cutter.
  • 31. B) Gang milling :- It is a method of milling by means of two or more cutters simultaneously having same or different diameters mounted on the arbor of the milling machine.
  • 32. C) Key-way milling :- Fig. illustrates keyway milling operation. It is the operation of making the semi cylindrical key ways for shafts.
  • 33. D) End milling :- End milling, in which the cutter diameter is less than the work width, so as lot is cut into the part. It is a method of milling slots, flat surfaces and profiles by end mills.