This document discusses ingredients that affect brick quality and are harmful for bricks. It outlines that alumina, silica, lime, iron oxide and magnesia in proper proportions produce good quality bricks, while excess amounts of some ingredients can cause issues. Harmful ingredients include lime, iron pyrites, alkalis, organic matter and pebbles. Lime can expand during burning and cause bricks to crack. Iron pyrites and alkalis can discolor and deform bricks. Organic matter needs to be fully burnt, otherwise it leaves bricks porous. Pebbles interfere with mixing and can result in weak, cracked bricks.
3. Necessary Ingredients of Brick
Affecting The Brick Quality
? Alumina
? Silica
? Lime
? Oxide Of Iron
? Magnesia
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4. Alumina
? Alumina is main constituent of every clay
? It imparts plasticity
? It becomes very hard on burning
? A good brick-earth should contain 20 to
30 percent of Alumina
? Excess amount of alumina causes
shrinkage and warping of bricks during
drying and burning
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5. Silica
? Presence of silica prevents cracks,
shrinking and warping of raw bricks
? Imparts uniform shape to the bricks
? Durability of bricks depends on the proper
proportion of silica in brick-earth
? A good brick-earth should contain about
50 to 60 percent
? Excess amount destroys the cohesion
between particles and brick becomes brittle
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6. Lime
? A small quantity of lime is desirable in finely
powdered state to prevents shrinkage of raw
bricks
? It helps to lower the fusion temperature
? It also prevents shrinkage of raw bricks
? It helps to bind the particle together
? Should not exceed 5%
? The excess of lime causes the brick to melt
and hence its shape is lost.
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7. Oxide Of Iron
? Imparts Red Color to the Brick
? It helps to fuse sand.
? A good brick-earth should contain about 5
to 6 percent
? Excess amount makes brick dark blue or
blackish and lesser amount makes it
yellowish
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8. Magnesia
? It imparts yellow tint
? It is responsible for reducing shrinkage
? A good brick-earth should contain about1%
magnesia.
? Excess amount leads to the decay of bricks
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9. Composition of Good brick-earth
? Alumina ( 20 to 30 %)
? Silica (50 to 60 %)
? Lime (A small quantity)
? Oxide of iron ( 5 to 6 %)
? Magnesia (A small quantity)
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10. Harmful Ingredients in bricks
? Lime
? Iron pyrites
? Alkalis
? Vegetation and organic matters
? Pebbles
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11. Lime
? Lime is one of the most dangerous
minerals
? The lime present in the brick is converted
into quick lime during burning process
? This quick lime slakes and expands in
presence of moisture
? As a result of which the brick splits or
bursts into pieces
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12. Test for Determining Presence of
Lime in Brick-Earth
? Take a representative soil sample.
? Ground the soil into a loose form by hand
? Place a small amount of soil in the Petri dish
? Take a small amount of acid by a pipette and
put it over the soil sample in the Petri dish.
? Observe the reaction it creates.
? Lime is present if the reaction causes
effervescent (type of melting) or bubbling
action.
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13. Iron Pyrites
? Iron Pyrite also affects the brick quality.
? Bricks are crystallized and disintegrated
during burning because of the oxidation
of iron pirates.
? Pyrites decolorize the bricks
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14. Alkalis
? Alkalis exist in the brick earth in the form
of soda and potash
? Alkalis present in the brick earth lower the
fusion temperature abnormally as a result
of which the brick deforms and twists
? Alkalis absorb water from atmosphere
and make the walls damp
? When the moisture in the wall evaporates,
they leave behind efflorescence spoiling
the appearance of the building
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15. Vegetation and organic matters
? The presence of vegetation and organic
matter in brick earth assists in burning.
? But if such matter is not completely burnt,
the bricks become porous.
? This is due to the fact that the gasses will
be evolved during the burning of the
carbonaceous matter and it will result in
the formation of small pores.
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16. Pebbles
? Pebbles in brick earth create problem
during mixing operation of earth
? It prevents uniform and thorough mixing
of clay, which results in weak and porous
bricks
? Bricks containing grits mostly crack and
cannot be readily cut or worked.
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