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System Reliability & Availability Modeling with Weibull Learning Objectives (3)

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Bill Keeter
Bill Keeter

This document outlines the learning objectives and activities for a three-day training on system reliability and availability modeling using Weibull analysis and availability modeling. Day 1 focuses on applying Weibull analysis to failure data through individual and group exercises to determine parameters, calculate reliability, and build process reliability plots. Day 2 introduces availability modeling, including building reliability block diagrams, calculating system reliability for series, redundant, and complex systems through individual and group exercises. An optional Day 3 allows building and analyzing complex system models using simulation software.

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System Reliability & Availability Modeling with Weibull Learning Objectives Day 1: Apply Weibull Analysis to a variety of data types Recall the history of Weibull and state its importance in analyzing equipment failures Small group discussion of applications for Weibull in current facilities Identify the three Weibull parameters Small group exercise relating Weibull shapes to maintenance strategies Calculate Reliability using the three Weibull Parameters Individual Exercises calculating Reliability, Unreliability, and Cumulative Probability of Failure Determine Weibull parameters Individual exercise to Determine Weibull parameters using Weibull Graph Paper Individual Exercise to Determine Weibull parameters using Microsoft Excel Individual Exercise to Determine Weibull parameters using commercial software Measure Reliability Growth and predict future number of failures Individual Exercise to Create Reliability Growth Plots Using Excel Software Build and interpret Process Reliability Plots Individual Exercise to Create and interpret a Process Reliability Plot using commercial software Construct a data recording system to enhance Weibull Analysis Small Group Discussion/Exercise creating a list of activities to do upon returning to your facility Day 2: Build a basic understanding of Availability Modeling & Its Use State the uses of Availability Modeling throughout a system's life-cycle Small group exercise to discuss using Availability Modeling at attendees facilities Build a Reliability Block Diagram Individual exercise to create a simple RBD Small Group exercise to create a complex RBD Calculate System Reliability Individual Exercise to calculate reliability of a series system Individual exercise to calculate reliability of a simple redundant relationship Individual exercise to calculate reliability of a complex system Interpret results of an Availability Model Small group exercise to build and interpret modeling results from a simple system model Optional Day 3: Perform advanced modeling activities using a simulation software package Build a model of a complex system using commercial software Create basic model tables Create an RBD of a complex system Create failure models for each block Assign failure consequences Interpret the output of the model and make recommendations for system or maintenance strategy improvements Goal for the Day Learning Objectives Learning Activities

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System Reliability & Availability Modeling with Weibull Learning Objectives (3)

  • 1. System Reliability & Availability Modeling with Weibull Learning Objectives Day 1: Apply Weibull Analysis to a variety of data types Recall the history of Weibull and state its importance in analyzing equipment failures Small group discussion of applications for Weibull in current facilities Identify the three Weibull parameters Small group exercise relating Weibull shapes to maintenance strategies Calculate Reliability using the three Weibull Parameters Individual Exercises calculating Reliability, Unreliability, and Cumulative Probability of Failure Determine Weibull parameters Individual exercise to Determine Weibull parameters using Weibull Graph Paper Individual Exercise to Determine Weibull parameters using Microsoft Excel Individual Exercise to Determine Weibull parameters using commercial software Measure Reliability Growth and predict future number of failures Individual Exercise to Create Reliability Growth Plots Using Excel Software Build and interpret Process Reliability Plots Individual Exercise to Create and interpret a Process Reliability Plot using commercial software Construct a data recording system to enhance Weibull Analysis Small Group Discussion/Exercise creating a list of activities to do upon returning to your facility Day 2: Build a basic understanding of Availability Modeling & Its Use State the uses of Availability Modeling throughout a system's life-cycle Small group exercise to discuss using Availability Modeling at attendees facilities Build a Reliability Block Diagram Individual exercise to create a simple RBD Small Group exercise to create a complex RBD Calculate System Reliability Individual Exercise to calculate reliability of a series system Individual exercise to calculate reliability of a simple redundant relationship Individual exercise to calculate reliability of a complex system Interpret results of an Availability Model Small group exercise to build and interpret modeling results from a simple system model Optional Day 3: Perform advanced modeling activities using a simulation software package Build a model of a complex system using commercial software Create basic model tables Create an RBD of a complex system Create failure models for each block Assign failure consequences Interpret the output of the model and make recommendations for system or maintenance strategy improvements Goal for the Day Learning Objectives Learning Activities