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- 1. MURALIDHAR.R Contact: +91-9845215426 E-Mail: muralirolla1980@yahoo.com Versatile & high energy professional aiming for senior level assignments in Supplier Quality Management / Localization and Vendor Quality Management with an organization of high repute - Offering rich business acumen & record of flawless service & achievements across a diverse range of functions PROFILE SUMMARY A competent professional with 14+ years of experience in: ~ Supplier Quality Management ~ Plant & Customer Quality ~ New Product Development ~ 5S / 3C Concepts ~ Audit & Localization ~ APQP ~ Supplier Training ~ Process Improvement ~ OEM Exposure Supplier Quality Assurance - (9+ years) Automotive & ancillary, Injection moulding, Castings & Connectors etc,. In-process & Customer Quality (5+ years) Semiconductor & Rail ways, Communication cables & connectors etc,. APQP,SQE activities of sheet metal pressed components, sheet metal fabrication, castings, forgings, machined components, Plastics and rubber parts Gained significant exposure in managing international supply chain activities, handling techno aspects involving project localization and technical goods from Europe, China & export of finished goods to Europe & UK Countries Certified Internal System Auditor for QMS / EMS (VDA 6.3, ISO TS 16949: 2009, OSHAS 18001: 2007 & ISO 14001: 2004) An effective communicator with good interpersonal, analytical, negotiation and problem solving skills CORE COMPETENCIES Expertise in new product development of Sheet metal pressed parts, fabricated parts, Castings, forgings, polymers, high precision machined and lapped components Hands on exposure in SQE activities of auto components & assemblies; APQP, FMEA, PPAP and conducting supplier quality system audits Undertaking activities related to micro level activity planning for implementation of firewall at suppliers end to achieve <100 PPM, planning and executing supplier wise quality improvement programs Undertaking activities related to tools, jigs and fixtures Concept design, material , production methods, procurement & adopting latest trends in the field Ensuring adherence to the quality standards; undertaking root cause analysis of problems and developing effective counter measures Taking stringent quality measures including preparation of necessary documents to ensure compliance with above standards & Customer Requirement Carrying out QMS and EMS interplant audits Conducting Special Process audits as per customer specific Requirements (CQI-9, CQI-11, CQI-12 & CQI-15) Parts and Process Exposure 1) Machined parts (CNC & Traub M/Cs) 2) Heat treated parts (Annealing, Induction hardening etc,.) 3) Welded Parts (Tig welding, Spot & Spin welding) 4) Sheet metal Stamping parts (Bend, pierce & Blanking etc,.) 5) Plastic Injection molding 6) Casting Parts (Zinc & Aluminum die casting -HPD) 7) Cable manufacturing & Cable harness assembly. 8) Plating (Electrolytic & Electro less) - Jig plating, Barrel plating &Reel to reel plating) 9) Crimping (Cable & terminal) 10) Cooler / Radiator for Automotive Engines 11) Rubber (Gasket, O Rings, Seals & Bushes)
- 2. WORK EXPERIENCE Since May13 to till date M/s Sogefi-MNR Engine Systems India (P) Limited, Bangalore (Sogefi Group, Italy) as Deputy Manager SQE (Supplier Quality for New Projects - ASQE) o This company is engaged & supplying of automotive Fuel, Oil & Air filters in domestic and OEM customers. Basically it is Italian based organization join ventured with Indian company with TS 16949:2009 certification. Major Customers are: o 4 Wheelers: Ford, Renault, Mahindra & Mahindra, Fiat, TATA & Jaguar and Land Rover o 2 Wheelers: TVS, Bajaj, Royal Enfield, Honda, MTW & HMSI o 3 Wheelers: TVS & Piagio etc,. Role: Responsible for Power train segment: o Streamlining the ASQE activities of all New & upcoming projects 4 wheeler, 3 Wheelers & 2 wheelers o Supporting the commodity buyers in Supplier Panel Management o Conducting project kick-off meetings in collaboration with project buyer with supplier o Pre-production audits, Run at rate audits @ supplier end for critical components. o Supporting plant quality in recurrent quality incidents and implementation of CAPA o Implementing Group Quality System Procedure for all Key suppliers o Supplier localization for transferring projects o Ensure all product requirements as per DV/PV plans Handling activities related to: o Implementation of SIP Supplier Improvement Program at selected vendors o Planning and execution of supplier audits as per Groups purchasing process and follow-up actions o Looking after commodity wise supplier process to ensure trouble free supplies o Regular training to suppliers on PPAP, 8D, customer specific requirements & problem solving techniques o Involving from Proto phase to till SOP (Start Of Production) through APQP management o Re-aligning supplier time plan as per Customer Key dates to meet OTS & PPAP milestones o Reviewing supplier time plan on weekly basis to ensure on time OTS o Responsible for Inspection method freezing and AOI (Agreement of Inspection) during initial stage o Responsible for PPAP trail for all child parts and pre-production audit as per VDA 6.3 check sheet o Responsible for process & part approval (PSW) Approval Highlights: During OTS stage no fitment and performance issues due to child parts Ensured zero safe launch issues for 2 major projects (Ford 4 Wheeler & Mahindra & Mahindra 4 Wheeler) Rationalization of suppliers for critical parts Process improvements in injection moulded plastic parts and Press parts Oct2009-Aprl2013 M/s Tyco Electronics Corporation (I) Pvt.Ltd, Bangalore. as Senior Engineer Corporate Quality This company engaged with manufacturing & supply of connectors, Cable assemblies, Power chords, Stamping of terminals, Harness assemblies & more for automotive industries, Aerospace industries, railways, telecommunications ,Washing m/c s harness assemblies etc,. Role: Responsible for: o Conducting daily review meeting with team (team size of 10+ members) at IQA area for line & customer issues o Attending daily GO-MEETING at all shop floors for actions initiation for supplier related issues o Team management with 10+ members o Training providing for internal team (measurement related GD & T and PPAP documents) and for key suppliers o New part development by following APQP methodology o Responsible for all New projects, during development of kick-off stage to till production level o Moving parts into direct on-line after implementing prevention controls for customer fitment characteristics o Conducting New Supplier assessment per Tyco standards, across India (All Indian suppliers).
- 3. o Supplier performance review on quarterly basis and improvement initiation for poor performance suppliers Handling activities related to: o Implementation of activities related to Challenge <100 PPM at selected vendors o Periodical process and product audit at supplier end and follow-up actions to ensure closure of all gap points identified during audit o Looking after entire supplier process to ensure zero safe launch issue o Imparting training to suppliers on customer specific requirements & problem solving techniques o OEM line, field and warranty complaint handling o Rejection analysis by using Fish bone & Why-why analysis. And Corrective & Preventive action (8D) procedures are followed. o Responsible for lodging supplier complaints in TECHS (Tyco electronics Complaints Handling System) & follow-up of 8D from suppliers o Conducting of Internal (Process & Product) audit for different lines (Injection moulding, Cable assembly, Stamping & Harness assembly) o Handling of supplier issues (special process Electroplating, Welding & Powder coating). o Identifying and providing training programs to suppliers in poor performance areas to achieve better output & to make ship to stock category Highlights: Essayed a stellar role in: o Bringing shit to stock for >25 parts from 5 Suppliers & Rejection level <3% as compared to previous year (Cable & Stamped parts o Process improvements in sheet metal major pressings o Incoming inspection reduction by adding DOL for key suppliers July 2006- Apr 2009 M/s IFB Industries Ltd, Bangalore as Engineer Supplier Quality Assurance This company is TS 16949: 2009 and engaged with manufacturing & supply automotive components likeBlanking press parts, Press tools ,Gears, sub-assemblies for automotive Industries, Manufacturing and assembly of Motor car ancillary parts, Car doors ,Latches, Motor cycles Engine parts, Seating systems, assembling of Electric motor for Washing m/cs, & Home appliances likeWashing M/C, Microwave oven, other engineering applications. Major customers are: TATA, FORD, TVS, EICHER, ASHOKLEYLAND, GM, MICO,FIAT,BRAKES INDIA, HUYNDAI, HONDA, MAHINDRA & MAHINDRA etc,. Role: Responsible for: o Preparation of Control plan & execution of incoming inspection o Conducting reviews on monthly basis for all problematic parts o Supplier visits and review at supplier place for critical parts o FAR Reports for new Development projects o Conducting of PTR Trials for new development parts & PPAP approval o Preparation of Monthly supplier performance of PPM reports o Rejection analysis For TOP rejection and CAPA initiation o Conducting of Internal (Process & Product) audit o Rejection analysis and Corrective & Preventive action (8D) procedures are followed o Process improvements at supplier place for top contributing parts o Yearly layout plan preparation and following for all child parts with including special process parts o Responsible for sending raw materials (CR) to third party verification for chemical & mechanical o Conducting Supplier Audits for key suppliers as per CQI-9 & CQI-11 o Active participation for all new projects developments during APQP 1st Phase to finished part Highlights: IQA Procedure & control systems implementations Reduction of Rejection in Honda line up to 10% by implementing fixture at Supplier place Productivity improvement at supplier place by implementing Gauges during Secondary operation
- 4. PREVIOUS EXPERIENCE Aug2002 - Apr 2006: M/s Molex (I) Pvt, Ltd. Bangalore as Quality Assurance Inspector Stamping & External Manufacturing Unit (EMU) TS 16949:2002 Certified Company. This company is World 2nd Place For engaged with manufacturing highly precision engineering plastic molded components, connectors, Mobile chargers, Electronic terminals, Harness assemblies, Power chords, Connector Assemblies & moulds for APC,SIEMENS,NOKIA,LG,BPL , WIPRO GE etc., Role Responsible for: o Preparation of Quality plan and conducting inspection as per plan. o Conducting FPI (First part inspection), Patrol & LPI during set up stage and un-loading stage o Conducting FAR (First Article Inspection) for new part developments o Rejection PPM analysis for daily and monthly and actions follow-up with production team o Dock-audit plan and execution for PDI parts o Incoming inspection for raw material granules & metal strips (Brass, Bronze & copper) o 8D Follow-up and effectiveness monitoring for supplier related issue and 8D closure o Using 7QC Tools and actions initiations for quality related issues o Rejection data collection from post molding and actions follow ups IT SKILLS Well versed with: o MS Office o Internet Applications o SAP o AutoCAD EDUCATION Diploma in Mechanical Engineering from M/s D.A.C.G Govt. Polytechnic, Chickmagalure, Karnataka. with 59.99% in 2002 PERSONAL DETAILS Fathers Name: Ramanjinelylu Date of Birth: 10th March, 1980 Marital Status: Married Nationality: Indian Languages Known: Kannada, English, Hindi & Telugu Address: C/O Ramesh. R, C.K Negara, Hosa road, Bangalore, 560100 Valid Passport: M7624722 (Valid 25.03.15 to 24.03.25) Contact details 9845215426 (Personal) / 9663136300 (Off) Place: Bangalore. Yours faithfully, Date: Muralidhar. R