PORTFOLIO final
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Saraboji Murali has a Master's degree in Industrial and Systems Engineering. He has 5 years of work experience implementing quality improvement methodologies like 5S, Lean, Six Sigma at various manufacturing companies. His portfolio highlights projects where he helped reduce costs and improve quality through techniques like design of experiments, statistical process control, and ISO audits.
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PORTFOLIO final
- 1. Quality is a journey, not a destination - Berry PORTFOLIO SARABOJI MURALI Master of Science, Industrial and Systems Engineering
- 2. Bachelor of Engineering - Mechanical Engineering Sandwich One of the best universities in the country - Times of India Sandwich - 5 years course - (Work-Study) http://thebridge.psgtech.ac.in/?p=871' Famous for PSG Design Data book and online portal http://www.psgdesigndata.org/' Treasurer, American Society of Mechanical Engineers, Student Chapter, PSG College of Technology. PSG has their own group of industries manufacturing motors, pumps and Lathes. PSG Industrial Institute Die Casting, Forging, Foundry Heat Treatment and Die Shop Machining Shops (Rotary and Heavy Engineering) Assembly and Paint Shop PSG College of Technology (July 2008 May 2013) Quality is not act. It is a habit. -Aristotle
- 3. Implemented 5S-kaizen methodology in the pump assembly line paint shop and helped reducing the setup time by 7%. Designed an experiment with major factors influencing the dry rate in the paint drying process. Assisted Quality team in implementing LPG type oven for paint drying process which results in 63% of time saving. Assisted Quality team in implementing SOP - Standard Operating Procedure and improved quality of pump assembly line by 3%. Conducted ISO/TS16949 internal audits and performed supplier audits with Quality Assurance team. Coordinated customer PPAP submission and reviewed supplier PPAP submission. Quality is simple. People are complicated. - Harry Forsha PSG Industrial Institute (July 2008 May 2013)
- 4. Semi-automated the high pressure 3-cylinder crankshaft cleaning machine which reduced the cycle time from 140 to 65 seconds. Designed 3D Models of fixtures and separate components of Crankshaft cleaning machine Solid Edge and Solidworks. Reduced dust storage in critical parts of 3- cylinder crankshaft by 300%. Shardlow India Limited (May 2011 July 2011) Quality means doing it right when no one is looking. - Henry Ford
- 5. JURAN GLOBAL (May 2012 to May 2013) Quality begins on the inside then works its way out. - Bob Moawad Inspired by Mr. Johanan Daniel Managing Director & Principal Consultant, JURAN ACADEMY India
- 6. Employed analyzing tools like Pareto Analysis and PFMEA to find the major reasons for rejection of bearing cap. Improved operating sigma level of MD-13 bearing cap machining line from 3.9 to 4.2 by reducing DPMO from 8000 to 3500. Performed Time-motion study and assisted Implementing CAPA - Corrective actions Review CAs for effectiveness. Lead Kaizen events to reduce process lead time and facilitated cross-functional team meetings representing QA team. Assisted conducting quality inspection on bearing cap to meet the Advanced Product Quality Plan APQP with VOLVO India team. Craftsman Automation Pvt Ltd (November 2012 May 2013) Quality is the best business plan. - John Lasseter
- 7. Quality Assurance (9V battery project) - Dr. Harrison Kelly III Performed MSA - Gauge Linearity and bias study and Gauge Repeatability and Reproducibility test. Employed tools like method of steepest ascent, response surface modeling and process capability analysis and SPC. Cost of making one battery came out to be $3.60 and will be reduced for mass production. Six Sigma Quality (Americops project) - Dr. Harrison Kelly III Performed Cause and Effect Analysis to identify the major root causes for lack of streamlined data collection. Conducted FMEA to find vital few failure modes with very high RPNs that requires immediate corrective actions. Developed a process control plan matrix to reduce the data flaws that occur due to lack of streamlined data collection in future. Design of Experiments (2 mini projects) Lean Enterprise (VSM Project) University at Buffalo (August 2013 to February 2015) Be passionate about solving the problem, not proving your solution. - Nathan Furr
- 8. American Society for Quality (October 2014 December 2017) Quality is more important than quantity. One home run is much better than two doubles. Steve Jobs Inspired by Mr. Shiego Shingo
- 9. Prepared FMEA, Capability Study, Gauge R&R, Control plan, PSW and all other supporting documents for PPAP approval. Responsible for Continuous Improvement activities and preparing 8D and Quality Problem Reports. Performed root cause analysis for internal and supplier Corrective And Preventive Actions. Assisted Quality Control Supervisor in Supplier evaluation and represented Quality department for ISO 9001:2008 audit. TAIKI USA Inc (February 2015 May 2015) If you only have a hammer, you tend to see every problem as a nail. - Maslow