Krunchy dip
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The document summarizes the work of a team that designed a packaging solution for french fries and ketchup. The team studied the product characteristics and sensitivities, finding that fries are more sensitive to moisture and require an inert atmosphere packaging. They tested packaging materials and found that a polypropylene tray with laminate tagger seal offered a shelf life of 8 days. The team designed the package dimensions and components. Their cost analysis found the total package cost to be Rs. 2.75.
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- 4. OBJECTIVEDESIGN A CONSUMER FRIENDLY PACK FOR FRENCH FRIES + TOMATO KETCHUP PRODUCT INVOLVED FRENCH FRIES
- 5. TOMATO KETCHUPSCOPEUNDERSTAND THE BOTH PRODUCT CHARACTERISTICS STUDY THE SENSITIVITY OF PRODUCTSSTUDY THE SHELF LIFE OF PRODUCTS IN PROPOSED PACKSDESIGN THE PACKAGE COSTING OF THE PACKAGEREPORT & PACKAGE PRESENTATION
- 6. STATUS REPORTCOMPLETED WORK STUDIED PRODUCT CHARACTERISTICS STUDIED SENSITIVITY OF PRODUCTSEVALUATED SHELF LIFE OF PRODUCTS IN SELECTED PACKAGING MATERIALDESIGNED PACKAGE SHAPE & DIMENSIONS DETERMINED THE COSTING OF THE PACKAGE IN PROGRESSREPORT PREPERATIONPACK PROTOTYPE DESIGNING
- 7. WHY THIS CONCEPTPOTATO FRIES IS A SNACK BITE LIKED BY 6 TO 60IT IS A ANY TIME SNACKUNIQUE TASTE WHEN DIPPED IN KETCHUPTODAY YOU NEED TWO PACKS FOR FRIES & KETCHUPSUCH SYSTEM NOT USER FRIENDLYSO WHY NOT A CONVENIENCE PACK ?WHAT WAS NEEDED ?SUITABLE PACK TO CONTAIN BOTH (CONVENIENCE)
- 8. PACK TO GIVE SHELF LIFE ( BARRIER)
- 9. PACK TO BE CONVENIENT FOR HOLDING (DESIGN)
- 10. PACK TO BE ATTRACTIVE (GRAPHICS)
- 11. TO BE SAVVY (SHAPE)MY OTHER TEAM MEMBERS WILL TAKE UP EACH AREA
- 12. PRODUCT STUDY & SENSITIVITY
- 13. PRODUCTS CONSIDERED POTATO FRIES + KETCHUP POTATO FRIES - UNIQUELY PROCESSED & SALTED POTATO CUT AS FINGERS ARE FRIED SO AS TO MAKE IT HARD AND CRUNCHY ON SURFACE
- 14. HAVE THE INSIDE SOFT AND MASHY CRUNCHY HARD OUSTIDE FLESHY SOFT INSIDETYPICAL FRY
- 15. THIS MAKES PRODUCT EXTREMELY SENSITIVE OUTSIDE IS HARD WITH LESS MOISTURE CONTENT INGRESS
- 16. INSIDE IS SOFT AND WITH HIGH MOISTURE CONTENT EGRESS
- 17. BUT INSIDE NOT ABLE TO GIVE OUT BECAUSE IT IS ENCLOSED
- 18. MAKES THE OUTER SOGGY FROM INSIDE
- 19. LEADS TO HIGH HUMID AMBIENCE LEADING TO FUNGAL GROWTH
- 20. HIGHER TEMPERATURE AGGERAVATES THE FUNGAL GROWTH
- 21. BY VIRTUE OF ITS NATURE IS SELF DESTROYING
- 22. HENCE ONLY AMBIENCE OF INERT ATMOSPHERE TO IMPROVE LIFESALIENT PARAMETERSIMC 36.77%CMC - 37. xx% (SOGGINESS AND FUNGAL GROWTH)EMC STUDY INDICATES A WATER ACTIVITY OF 0.93 WHICH ITSELF SENSTIVITY
- 23. TOMATO KETCHUP PROCESSED WITH PRESERVATIVES THICK FREE FLOWING PASTE CAN GET OXIDIZED TO BECOME RED TO BROWN
- 24. CAN LOOSE MOISTURE TO LOOSE FREE FLOWING
- 25. WHICH EVER HAPPENS FIRST IS THE CRITICAL PARAMETERSALIENT PARAMETERSIMC 59.98%CMC - (LOSS OF FREE FLOW)EMC STUDY INDICATES A WATER ACTIVITY OF 0.6 INDICATING A MORE STABLE PRODUCTTYPICAL KETCHUP
- 26. CONCLUSIONSTWO PRODUCTS OF VARYING NATURE TO BE IN ONE PACK ( IN TWO COMPARTMENTS) HENCE SHELF LIFE OF THE DUO PACK DEPENDS ON PRODUCT WITH LEASTR SHELF LIFESTUDIES INDICATE THAT TOMATO KETCHUP IS A MUCH MORE STABLE PRODUCT WITH RESPECT TO POTATO FRIES
- 28. PACKAGING MATERIAL CONSIDEREDPOLYPROPYLENE THERMOFORMED TRAY WITH LAMINATE TAGGER SEAL POLYPROPYLE IS INERT AND IS COMPATIBLE
- 29. LAMINATE HAS A INNER LAYER OF LDPE FOR SEALING WHICH IS ALSO INERT LAMINATE TAGGER SEAL IS PET / MET PET/ LDPE
- 30. STUDIES CONDUCTED ON THE PACKED PRODUCT IN THE PROPOSED PACK AT ACCELERATED CONDITION OF 38 deg C & 90% RH INDICATED THATPOTATO FRIES GET SOGGY AND FUNGUS GROWTH ON THE FIFTH DAY. NO CHANGE TO TOMATO KETCHUP HENCE THE SHELF LIFE IN ACCELARATED CONDITION IS 4 DAYSSHELF LIFE IN NORMAL CONDITION IS CALCULATED USING ARREHENIUS THEORY FORMULA. Arrhenius Reaction Rate Theory states...a rise in temperature of 10oC will roughly double the rate of a chemical reaction So
- 31. AAR (Accelerated Aging Rate) = Q10((Te - Ta)/10)Where... Ta = Ambient Temperature 270CTe = Elevated Temperature 380CQ10 = Reaction Rate = 2 AAR = 2 1.1 = 2.1435Shelf life in normal condition = AAR * shelf life in acc condition = 2.1435 * 4 days in accelerated = 8 days in normal condition
- 32. CONCLUSION PP TRAY + LAMINATE TAGGER SEALPACK WITH NITROGEN FLUSHING OFFERS 8 days IN NORMAL CONDITION
- 33. PACKAGE DESIGN
- 34. PACKAGE SPECIFICATIONSTYLE TRAY PACK COMPONENTS TARY + TAGGER SEAL + LABEL TRAYDIMENSIONS (OVERALL) 128mm Length x 94mm Width x 55 mm DepthMATERIAL FOR TRAY Poly Propylene THICKNESS OF SHEET 2 mmDIMENSIONS OF TRAY 128mm Length x 94mm Width x 55 mm DepthMETHOD OF FORMING Thermoforming
- 35. PACKAGE SPECIFICATIONTAGGER SEALSTYLE Die Cut sealsMATERIAL (micron) 10 PET reverse printed / 12 MET PET/ 50 LDPE DIMENSIONS 128mm x 98 mmDECORATION as per approved artwork LABEL STYLE Die Cut sealsMATERIAL Paper DIMENSIONS 125mm x 95mmPRINTING As per approved artwork
- 37. PACKAGE COSTING
- 38. COMPONENTS TRAY + TAGGER SEAL + LABEL TRAYMATERIAL - PPCOST / Kg FORMED - Rs. 100WEIGHT OF THE TRAY(g) - 22.5gCOST - Rs. 2.25TAGGER SEALMATERIAL - 10PET/12METPET/50LDPEGSM - 80COST / Kg - Rs. 250AREA OF TAGGER - 0.012 sqMCOST - Rs. 0.25
- 39. LABELMATERIAL - CHROMO ART PAPERGSM - 80COST - Rs. 0.25TOTAL COST TRAY - Rs. 2.25TAGGER SEAL - Rs. 0.25 LABEL - Rs. 0.25TOTAL - Rs. 2.75
- 41. THANK YOUWe invite you to a treat of