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Transformation

Siddhartha Durairajan
Siddhartha Durairajan

The document summarizes a software product called Transformation速 that automates the design process for distribution transformers. Key points: 1. Transformation速 automates the design of pole mount and ground mount transformers from 200-10,000 KVA, including optimizing cooling calculations, standardizing part arrangements, and ensuring electrical clearances. 2. The software aims to support growing demand, standardize designs, optimize the design process, eliminate approximations, and link quotations to contracts and manufacturing. 3. It takes customer specifications and parameters as input to find and modify existing transformer models or design new models according to requirements and output BOMs, drawings, and documentation.

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Design Automation Solutions by
Transformation速 the new way to design Transformers
Product Specification Design Automation of two types of transformer o Pole Mount Transformer o Ground Mount Transformer (200 to 10000 KVA) (Up to 500 KVA ) -With Panel Cooling -With Fin Cooling (ONAN / ONAF)
Product Specification
The Need for Transformation速 To support the growing demand and standardizing the product design in the design process of Distribution Transformers Optimise Cooling calculations and radiator positions Standard parts Arrangement maintaining minimum electrical clearances Design to be Manufactured across the globe Eliminate approximation in Quotes to the client and to manufacturing Link between Quotations and Contracts Knowledge Capture and Reuse
Design Process Tender 1. Customer Specification Document Tender 1. Customer Specification Document 2. Check List of Specifications 2. Check List of Specifications 3. Reference Drawings of similar type if any 3. Reference Drawings of similar type if any Inputs from 4. Communications Inputs from 4. Communications Sales 5. Contract Number Sales 5. Contract Number 6. Top Assembly Number 6. Top Assembly Number 1. Schedule 7. Delivery Date 1. Schedule 7. Delivery Date 2. Job Number 2. Job Number 3. Basic BOM (Classify high lead time items) Inputs from Planning 3. Basic BOM (Classify high lead time items) Inputs from Planning 4. Top Mechanical and Electrical Asm. (Product Structure) 4. Top Mechanical and Electrical Asm. (Product Structure) Numbers Numbers 5. Special Requirements 5. Special Requirements 1. Electrical Design 1. Electrical Design Electrical Inputs as a Electrical Inputs as a Data Data Excel document Excel document 2. Electrical Test Data 2. Electrical Test Data OUTPUT OUTPUT Feeding the electrical Feeding the electrical 1. BOMs with required 1. BOMs with required Inputs into Inputs into Part Dimensions Part Dimensions Spreadsheet Spreadsheet Basic Parameters to Basic Parameters to Find Match from Finding the similar Find Match from Finding the similar Database Rating Models in Database Rating Models in NO Database NO 1. Rating Database 1. Rating 2. Customer 2. Customer 3. Connections 3. Connections YES YES Application Process Modify the Existing Models Designing of Modify the Existing Models Designing of Models as per as per new requirements if Models as per as per new requirements if the BOM any the BOM any Validation Validation 3D and 2D for 3D and 2D for Manufacturing Manufacturing Manual Manual Entry Vantage Entry Vantage Bill of Material Bill of Material Current Design Process Process using Transformation速
Development Platform Software Solidworks / Inventor / Pro-Engineer VB.Net 2003 MS SQL 2000 Production Hardware Intel Xeon Core2 Duo 3.00 Ghz RAM : 8 GB NVIDIA Quadro FX3500 with 256 MB RAM
The Design Challenges Maintaining Optimum Tank Space Utilisation Optimisation of Tank dimensions Electrical and mechanical clearances Combination of Panel radiators for effective cooling Default and Custom Bushing positions Placement of Accessories 60% of Custom Components & 40% of Standard parts Accommodating continuous change in the customer requirement
Salient Features of Transformation速 Does the complete Design and Optimization of Fin Dimensions (Height, Depth and Pitch) Tank Dimensions Cold Oil Level Panel Radiator Height Number of Radiator Panels Selection of Radiator Banks position based on Bushing Arrangement Core Frame Selection Interference checking within the User Interface Level and Provision to the User to modify the Location / Position of a Accessory
Salient Features of Transformation速 Standard Components (Brought out) will be accessed by the application from the Client Server (External Location) Different Output options from the Application Complete Transformer (Default) Core and Coil Assembly Complete Transformer without Core and Coil Assembly Admin Module to Add / Modify the specific Data Base Values ERP (Material Database) connection Default and Custom bushing positions Generation of Electrical Wiring Diagram and Bill of Materials
速 Transformation Demo
The Total Transformation速 Normal Way Transformation速 way Detail Design (OGA & Part Drawings) Efforts 48-96 Man Hours 2-4 Man Hours Duration 6-12 Days - Quotation Drawing (OGA Only) Efforts 32 Man Hours 2 Man Hours Duration 4 Days -
ABOUT IDOLA FORI Idola Fori (Eye Dola For eye) was started in the year 2000 as a limited company with the idea of a complete design to manufacture to Market concept. Today we are Privately held Limited Company 10 Years in the Engineering Services Industry Having development center in Hyderabad 30 people Mix of Mechanical and Software Engineers Extensive experience in Glass Containers, Glass Equipments, Electrical Equipments, Material Handling Equipments and Packaging Tools Working with industry leaders around the globe on various other segments like HVAC Equipments, Drill Rigs, Rubber Seals, Printing Machines, etc
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Transformation

  • 2. Transformation速 the new way to design Transformers
  • 3. Product Specification Design Automation of two types of transformer o Pole Mount Transformer o Ground Mount Transformer (200 to 10000 KVA) (Up to 500 KVA ) -With Panel Cooling -With Fin Cooling (ONAN / ONAF)
  • 5. The Need for Transformation速 To support the growing demand and standardizing the product design in the design process of Distribution Transformers Optimise Cooling calculations and radiator positions Standard parts Arrangement maintaining minimum electrical clearances Design to be Manufactured across the globe Eliminate approximation in Quotes to the client and to manufacturing Link between Quotations and Contracts Knowledge Capture and Reuse
  • 6. Design Process Tender 1. Customer Specification Document Tender 1. Customer Specification Document 2. Check List of Specifications 2. Check List of Specifications 3. Reference Drawings of similar type if any 3. Reference Drawings of similar type if any Inputs from 4. Communications Inputs from 4. Communications Sales 5. Contract Number Sales 5. Contract Number 6. Top Assembly Number 6. Top Assembly Number 1. Schedule 7. Delivery Date 1. Schedule 7. Delivery Date 2. Job Number 2. Job Number 3. Basic BOM (Classify high lead time items) Inputs from Planning 3. Basic BOM (Classify high lead time items) Inputs from Planning 4. Top Mechanical and Electrical Asm. (Product Structure) 4. Top Mechanical and Electrical Asm. (Product Structure) Numbers Numbers 5. Special Requirements 5. Special Requirements 1. Electrical Design 1. Electrical Design Electrical Inputs as a Electrical Inputs as a Data Data Excel document Excel document 2. Electrical Test Data 2. Electrical Test Data OUTPUT OUTPUT Feeding the electrical Feeding the electrical 1. BOMs with required 1. BOMs with required Inputs into Inputs into Part Dimensions Part Dimensions Spreadsheet Spreadsheet Basic Parameters to Basic Parameters to Find Match from Finding the similar Find Match from Finding the similar Database Rating Models in Database Rating Models in NO Database NO 1. Rating Database 1. Rating 2. Customer 2. Customer 3. Connections 3. Connections YES YES Application Process Modify the Existing Models Designing of Modify the Existing Models Designing of Models as per as per new requirements if Models as per as per new requirements if the BOM any the BOM any Validation Validation 3D and 2D for 3D and 2D for Manufacturing Manufacturing Manual Manual Entry Vantage Entry Vantage Bill of Material Bill of Material Current Design Process Process using Transformation速
  • 7. Development Platform Software Solidworks / Inventor / Pro-Engineer VB.Net 2003 MS SQL 2000 Production Hardware Intel Xeon Core2 Duo 3.00 Ghz RAM : 8 GB NVIDIA Quadro FX3500 with 256 MB RAM
  • 8. The Design Challenges Maintaining Optimum Tank Space Utilisation Optimisation of Tank dimensions Electrical and mechanical clearances Combination of Panel radiators for effective cooling Default and Custom Bushing positions Placement of Accessories 60% of Custom Components & 40% of Standard parts Accommodating continuous change in the customer requirement
  • 9. Salient Features of Transformation速 Does the complete Design and Optimization of Fin Dimensions (Height, Depth and Pitch) Tank Dimensions Cold Oil Level Panel Radiator Height Number of Radiator Panels Selection of Radiator Banks position based on Bushing Arrangement Core Frame Selection Interference checking within the User Interface Level and Provision to the User to modify the Location / Position of a Accessory
  • 10. Salient Features of Transformation速 Standard Components (Brought out) will be accessed by the application from the Client Server (External Location) Different Output options from the Application Complete Transformer (Default) Core and Coil Assembly Complete Transformer without Core and Coil Assembly Admin Module to Add / Modify the specific Data Base Values ERP (Material Database) connection Default and Custom bushing positions Generation of Electrical Wiring Diagram and Bill of Materials
  • 12. The Total Transformation速 Normal Way Transformation速 way Detail Design (OGA & Part Drawings) Efforts 48-96 Man Hours 2-4 Man Hours Duration 6-12 Days - Quotation Drawing (OGA Only) Efforts 32 Man Hours 2 Man Hours Duration 4 Days -
  • 13. ABOUT IDOLA FORI Idola Fori (Eye Dola For eye) was started in the year 2000 as a limited company with the idea of a complete design to manufacture to Market concept. Today we are Privately held Limited Company 10 Years in the Engineering Services Industry Having development center in Hyderabad 30 people Mix of Mechanical and Software Engineers Extensive experience in Glass Containers, Glass Equipments, Electrical Equipments, Material Handling Equipments and Packaging Tools Working with industry leaders around the globe on various other segments like HVAC Equipments, Drill Rigs, Rubber Seals, Printing Machines, etc