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0.8-1.2mm Box door and panel Machine.pdf

Shenzhen Superda Machine Co., Ltd
Shenzhen Superda Machine Co., Ltd

Superda Automatic Electrical Box Cover Production Line https://www.superdamc.com Roll forming machine tooling design for forming bending door panel, automatic panel blanking line manufacturer China. High production rate help save your labor cost. Material : Galvanized steel, cold roller strip, thickness, 0.8-1.2mm.

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Box Door & Panel Roll Forming Machine https://www.superdamc.com Enclosure door panel, mount panel,bottom panel Production Line Product specifications: Width adjustable 250-500mm, width adjustable 350-700mm. 筝Technical parameters Item Technology parameter Material Material cold-roll strip,galvanized steel strip Thickness 0.8-1.2mm Coil Inner 个360个510 Process Form Speed 0-8m/min Length Not limit Quality Length Precision L1000mm鐚賊 0.3 Straight, Deflection L1000mm鐚Bend no more than 1mm鐚 Deflection no more than 2mm Forming size As per design 篋Process Uncoiler StraighteningServo feederHydraulic device Guide device Roll forming machine Bending device with tool Shear device
Layout for reference only, exactly as per buyer drawing design Explaination This production line is equipment for production of distribution box using panels. The strip coil to be processed is manually placed on the uncoiler, and then corrected and tensioned. After leveling, it enters the hydraulic pre-punching and punching notch, and is sent to the forming machine by the guide device to form. Under the frictional damping action of the forming roller and pressure roller, after entering the bending part at a linear speed of 0-8m. the production panel quantity speed according to different product specifications.
Roll Forming Machine Made 3 kinds of panel as below photo for reference only, exactly as per final confirmed drawing. sales@superdamachine.com whatsapp 8618814355377 Shenzhen Superda Machine Co., Ltd Professional Making Electrical Enclosure Roll Forming Machine 筝The main technical parameters 1.Details of accessory brand No. Name manufacturer 1 Encoder Omron 2 Touch Screen Weinview 3 Programmable controller Mitsubishi
(PLC) 4 Low-voltage circuit breaker Chint 5 AC contactor Chint 6 Inverter Mitsubishi 7 Hydraulic Solenoid Valve Shun Xin, Taiwan 8 Guide rail Hiwin Taiwan 9 Server System Mitsubishi 2.Feeding specifications a. Applicable materials: cold rolled coil, galvanized coil b. Material quality: Domestic GB standard c. Tensile strength: 隆b780Mpa (Max.) d. Yield strength: 隆s510Mpa (Max.) e. Material thickness: 0.8-1.2mm f. Material width: 500mm (Max.) g. Inner diameter of steel coil: 陸360mm-陸510mm h. Outside diameter of steel coil: 陸1250 鐚Max.鐚 i. Steel coil weight: 5 t (Max.) 3.Forming parameters a. Number of forming staion: 12 sets of roller b. Spindle specification: 48mm 40Gr quenching and tempering c. Roller material: Gr12 mold steel heat treatment d. Integral archway: precision machined from 25mm steel plate,
the hole distance error is less than 0.1mm e. Base plate thickness: 12mm 4, forming ability a. Outside diameter of coil: 陸1250mm (Max.) b. Material forming thickness: 0.8-1.2mm 5.Speed parameters of forming unit a. Linear speed 0-8m / min b. Acceleration time 鐚 30 seconds 6, Forming accuracy a. Shear length tolerance: 賊 0.3mm / m b. Width tolerance: 賊 0.3mm c. Sickle curve: 2mm / m d. Burr: 0.1mm (new blade cutting ordinary carbon steel plate with reasonable clearance) e. Height tolerance: 賊 0.3mm The above tolerances are based on the first-grade steel coils with flat and edgeless waves. 7.Other equipment parameters a. Power supply: 380V / 50HZ / 3PH (Or Custmized) b. Installed capacity: about 33Kw c. Forming speed: 0-13m / min d. Cutting method: forming then cutting e. Driving motor:
Uncoiler:4KW Straightener: 4KW Punch hole servo:2KW Hydraulic punching: 11kw + 5.5KW Forming host motor: 7.5KW Width adjust Servo: 0.75KW f. Floor area (approximately): length 30m width 3m (Roll Forming 5.3mX2m) g. Production line direction: from left to right (facing the unit from the operation table). h. Equipment color: (Customer choice) i. Unit equipment design can meet 12 hours of continuous production j. Operating environment: 1: power supply voltage: 380V 賊10% / three-phase four-wire, frequency: 50HZ total power: about 33KW 2: Ambient temperature: 0-40 属C, relative humidity: 60-95% RH. Devices鐚 No. Machine name QT Y REMARK 1 Uncoiler 1 2 Straightener 1 3 Servo Feeder 1 4 Servo Hydraulic machine With mould 5 Guide device 1 6 Forming machine 1
7 Hydraulic bending cutting 1 With mould 8 Control system 1 V. Equipment structure and system configuration: Overview: The production line is mainly composed of Uncoiler, Straightener, Hydraulic punching machine, forming machine, hydraulic cutting and bending machine, hydraulic system, electrical control part and safety protection part. 1. Unloading (uncoiler): used for unwinding material and providing sheet material to the forming part, 5 tons of electric unwinding.
2. Leveling (straightener): 7-roller precision leveling (up 3 down 4), 4KW electric feeding, used to straighten the coil and eliminate material stress. 3鐚 Servo feeder, Hydraulic Hole Punch: 2KW servo system, precision feeder. Hydraulic punching device (die) and cutting device. 2. Forming mainframe: The mainframe base of this production line is welded with 100 * 100 * 4MM square tubes, the frame is integrated with a fixed archway, the side plates are made of 25mm steel plates, and the supporting parts are
made of high-quality Taiwan bearings. Twisting up and down adjustment, the host has good rigidity and stable structure. B: Roller (roller staiton): 12 sets of roller forming, high-quality Gr12 mold steel, HRC up to 58 ~ 60尊 are processed by precision CNC machine tools, precision is 6 ~ 7, surface roughness is above 0.8, no scratches on the surface.
Photos for reference only
C: Transmission part: It is the conveying part of the forming power of the production line. The power is transmitted from the main motor to the reduction gearbox, and then transmitted to the driving wheel by the gearbox through the gearbox. 3鐚 Fixed-length bending part: It consists of fixed-length device and bending mechanism. The fixed-length device uses a laser probe combined with an encoder to fix the length. When the sheet reaches the fixed length, the bending product is controlled by the PLC. 4鐚 Electric control system: The entire production line adopts centralized control, the components are imported and domestic high-quality products, or specified by customers, and the standard components are Taiwan brand. The installation of the equipment's electronic control components complies with national regulations, with clear line numbers, reasonable bureaus, clean control panels, and clear labels.
5. Security protection: The host is equipped with a protective net, and warning signs are set on the parts involving personal safety. The electrical appliance has reliable safety grounding, and the emergency stop button is also provided on the die end to protect personal safety to the greatest extent. Oversea after service: After the production line arrives at user's factory, the supplier will arrange eingeer to installation and training as per user requirements. Buyer burden the related cost such as air tickets, room and board, visa, food etc. will be borne by the buyer, and the labor cost is 150 USD per person per day. The cost and commission start calculation should include from engineer leaving China until he come back and arraive the China factory.

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0.8-1.2mm Box door and panel Machine.pdf

  • 1. Box Door & Panel Roll Forming Machine https://www.superdamc.com Enclosure door panel, mount panel,bottom panel Production Line Product specifications: Width adjustable 250-500mm, width adjustable 350-700mm. 筝Technical parameters Item Technology parameter Material Material cold-roll strip,galvanized steel strip Thickness 0.8-1.2mm Coil Inner 个360个510 Process Form Speed 0-8m/min Length Not limit Quality Length Precision L1000mm鐚賊 0.3 Straight, Deflection L1000mm鐚Bend no more than 1mm鐚 Deflection no more than 2mm Forming size As per design 篋Process Uncoiler StraighteningServo feederHydraulic device Guide device Roll forming machine Bending device with tool Shear device
  • 2. Layout for reference only, exactly as per buyer drawing design Explaination This production line is equipment for production of distribution box using panels. The strip coil to be processed is manually placed on the uncoiler, and then corrected and tensioned. After leveling, it enters the hydraulic pre-punching and punching notch, and is sent to the forming machine by the guide device to form. Under the frictional damping action of the forming roller and pressure roller, after entering the bending part at a linear speed of 0-8m. the production panel quantity speed according to different product specifications.
  • 3. Roll Forming Machine Made 3 kinds of panel as below photo for reference only, exactly as per final confirmed drawing. sales@superdamachine.com whatsapp 8618814355377 Shenzhen Superda Machine Co., Ltd Professional Making Electrical Enclosure Roll Forming Machine 筝The main technical parameters 1.Details of accessory brand No. Name manufacturer 1 Encoder Omron 2 Touch Screen Weinview 3 Programmable controller Mitsubishi
  • 4. (PLC) 4 Low-voltage circuit breaker Chint 5 AC contactor Chint 6 Inverter Mitsubishi 7 Hydraulic Solenoid Valve Shun Xin, Taiwan 8 Guide rail Hiwin Taiwan 9 Server System Mitsubishi 2.Feeding specifications a. Applicable materials: cold rolled coil, galvanized coil b. Material quality: Domestic GB standard c. Tensile strength: 隆b780Mpa (Max.) d. Yield strength: 隆s510Mpa (Max.) e. Material thickness: 0.8-1.2mm f. Material width: 500mm (Max.) g. Inner diameter of steel coil: 陸360mm-陸510mm h. Outside diameter of steel coil: 陸1250 鐚Max.鐚 i. Steel coil weight: 5 t (Max.) 3.Forming parameters a. Number of forming staion: 12 sets of roller b. Spindle specification: 48mm 40Gr quenching and tempering c. Roller material: Gr12 mold steel heat treatment d. Integral archway: precision machined from 25mm steel plate,
  • 5. the hole distance error is less than 0.1mm e. Base plate thickness: 12mm 4, forming ability a. Outside diameter of coil: 陸1250mm (Max.) b. Material forming thickness: 0.8-1.2mm 5.Speed parameters of forming unit a. Linear speed 0-8m / min b. Acceleration time 鐚 30 seconds 6, Forming accuracy a. Shear length tolerance: 賊 0.3mm / m b. Width tolerance: 賊 0.3mm c. Sickle curve: 2mm / m d. Burr: 0.1mm (new blade cutting ordinary carbon steel plate with reasonable clearance) e. Height tolerance: 賊 0.3mm The above tolerances are based on the first-grade steel coils with flat and edgeless waves. 7.Other equipment parameters a. Power supply: 380V / 50HZ / 3PH (Or Custmized) b. Installed capacity: about 33Kw c. Forming speed: 0-13m / min d. Cutting method: forming then cutting e. Driving motor:
  • 6. Uncoiler:4KW Straightener: 4KW Punch hole servo:2KW Hydraulic punching: 11kw + 5.5KW Forming host motor: 7.5KW Width adjust Servo: 0.75KW f. Floor area (approximately): length 30m width 3m (Roll Forming 5.3mX2m) g. Production line direction: from left to right (facing the unit from the operation table). h. Equipment color: (Customer choice) i. Unit equipment design can meet 12 hours of continuous production j. Operating environment: 1: power supply voltage: 380V 賊10% / three-phase four-wire, frequency: 50HZ total power: about 33KW 2: Ambient temperature: 0-40 属C, relative humidity: 60-95% RH. Devices鐚 No. Machine name QT Y REMARK 1 Uncoiler 1 2 Straightener 1 3 Servo Feeder 1 4 Servo Hydraulic machine With mould 5 Guide device 1 6 Forming machine 1
  • 7. 7 Hydraulic bending cutting 1 With mould 8 Control system 1 V. Equipment structure and system configuration: Overview: The production line is mainly composed of Uncoiler, Straightener, Hydraulic punching machine, forming machine, hydraulic cutting and bending machine, hydraulic system, electrical control part and safety protection part. 1. Unloading (uncoiler): used for unwinding material and providing sheet material to the forming part, 5 tons of electric unwinding.
  • 8. 2. Leveling (straightener): 7-roller precision leveling (up 3 down 4), 4KW electric feeding, used to straighten the coil and eliminate material stress. 3鐚 Servo feeder, Hydraulic Hole Punch: 2KW servo system, precision feeder. Hydraulic punching device (die) and cutting device. 2. Forming mainframe: The mainframe base of this production line is welded with 100 * 100 * 4MM square tubes, the frame is integrated with a fixed archway, the side plates are made of 25mm steel plates, and the supporting parts are
  • 9. made of high-quality Taiwan bearings. Twisting up and down adjustment, the host has good rigidity and stable structure. B: Roller (roller staiton): 12 sets of roller forming, high-quality Gr12 mold steel, HRC up to 58 ~ 60尊 are processed by precision CNC machine tools, precision is 6 ~ 7, surface roughness is above 0.8, no scratches on the surface.
  • 11. C: Transmission part: It is the conveying part of the forming power of the production line. The power is transmitted from the main motor to the reduction gearbox, and then transmitted to the driving wheel by the gearbox through the gearbox. 3鐚 Fixed-length bending part: It consists of fixed-length device and bending mechanism. The fixed-length device uses a laser probe combined with an encoder to fix the length. When the sheet reaches the fixed length, the bending product is controlled by the PLC. 4鐚 Electric control system: The entire production line adopts centralized control, the components are imported and domestic high-quality products, or specified by customers, and the standard components are Taiwan brand. The installation of the equipment's electronic control components complies with national regulations, with clear line numbers, reasonable bureaus, clean control panels, and clear labels.
  • 12. 5. Security protection: The host is equipped with a protective net, and warning signs are set on the parts involving personal safety. The electrical appliance has reliable safety grounding, and the emergency stop button is also provided on the die end to protect personal safety to the greatest extent. Oversea after service: After the production line arrives at user's factory, the supplier will arrange eingeer to installation and training as per user requirements. Buyer burden the related cost such as air tickets, room and board, visa, food etc. will be borne by the buyer, and the labor cost is 150 USD per person per day. The cost and commission start calculation should include from engineer leaving China until he come back and arraive the China factory.