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2. FDR-RAE Int Training 2015 - Pipeline Integrity - Copy

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Franklin Del Rosario, P.Eng.
Franklin Del Rosario, P.Eng.

This document provides an overview of total asset integrity management and pipelines regulatory compliance. It discusses: - The objectives of pipeline integrity management programs and the Alberta Energy Regulator's focus. - The different regulatory jurisdictions for pipelines in Canada and Alberta. Pipelines in Alberta are primarily regulated by the Alberta Energy Regulator. - The key documents that comprise a pipeline integrity management program, including the Pipeline Integrity Management Program manual, Pipeline Operations and Maintenance manual, and Pipeline Integrity Management Strategy. - The various requirements for pipeline integrity programs as outlined in CSA Z662 and other standards, including hazard identification, risk assessment, inspection and testing, documentation, continual improvement, and incident investigation.

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Total Asset Integrity Management RAE 11 RAE Engineering and Inspection Ltd.RAE Engineering and Inspection Ltd. Pipelines Regulatory CompliancePipelines Regulatory Compliance Presented by Franklin Del Rosario, P.Eng. RAE Engineering and Inspection Ltd.
Total Asset Integrity Management RAE 2 Pipeline Integrity Management Program WELCOME
Total Asset Integrity Management RAE 3 Objectives Introduction AER (Alberta Energy Regulator) focus Pipeline Integrity Management Program PLIMP & POMM Work Order System
Total Asset Integrity Management RAE 4 JurisdictionJurisdiction Federal Jurisdiction 損 NATIONAL ENERGY BOARD (NEB) Canada Provincial Jurisdiction 損 ALBERTA ENERGY REGULATOR (AER) 損 BC OIL and GAS COMMISSION (BC OGC) 損 Saskatchewan The Ministry of the Economy
Total Asset Integrity Management RAE 5 Regulated by NEBRegulated by NEB
Total Asset Integrity Management RAE 6 Pipeline Regulated by NEBPipeline Regulated by NEB 73,000 km73,000 km
Total Asset Integrity Management RAE 7 Jurisdiction in AlbertaJurisdiction in Alberta Alberta Energy Regulator (AER) formerly Energy Resources Conservation Board (ERCB) Provincial Pipelines 415,152 km
Total Asset Integrity Management RAE Jurisdictional FrameworkJurisdictional Framework F:/09-0570-KS-RAE Presentation Template 8
Total Asset Integrity Management RAE 9 Pipeline Act Pipeline Rules AER Directives CSA Z662 CSA Z245 Alberta PipelineAlberta Pipeline LegislationLegislation
Total Asset Integrity Management RAE 10 Sometimes it may LOOK right, but.
Total Asset Integrity Management RAE 11
Total Asset Integrity Management RAE 12 AER Alberta Energy RegulatorAER Alberta Energy Regulator An independent, quasi-judicial agency authorized by the Government of Alberta. Regulate the safe, responsible and efficient development of Albertas energy resources: oil, natural gas, oil sands, coal, and PIPELINES. Act under the umbrella of the Energy Resources Conservation Act.
Total Asset Integrity Management RAE 13 Safety component sour gas emissions, spills, pressure testing, ground disturbance Land use component pipeline right-of-ways, urban and protected area encroachment Water use component oil sands projects Environmental component orphaned facilities, carbon dioxide emissions Emergency response planning and notification Scope of AERScope of AER
Total Asset Integrity Management RAE 14 AER PolicyAER Policy Directives Guides Information Letters Bulletins
Total Asset Integrity Management RAE 15 AER DirectivesAER Directives Documents setting out new, or amended, AER requirements or processes, to be implemented by licensees, permittees, and other approval holders.
Total Asset Integrity Management RAE 16 Pertinent AER DocumentsPertinent AER Documents Directive 41 Adoption of CSA Z662 Annex N as mandatory Directive 55 Tanks Directive 56 Applications for Energy Developments Directive 66 Requirements and Procedures for Pipelines Directive 77 Pipelines Requirements and Reference Tools Directive 60 Flaring Requirements
Total Asset Integrity Management RAE 17 Where to find Acts andWhere to find Acts and RegulationsRegulations Acts and regulations are protected by copyright Province Pipeline Regulatory Regime 損 AER website www.aer.ca 損 BC website www.bcogc.ca 損 Saskatchewan http://economy.gov.sk.ca Alberta Queens Printer www.qp.gov.ab.ca
Total Asset Integrity Management RAE In Alberta PipelinesIn Alberta Pipelines CSA Z662CSA Z662 Jurisdiction Boundaries 損 ABSA Safety Codes Act (Streamline's, Pressure Piping's) 損 AER Pipeline Act 損 Oil and Gas Act
Total Asset Integrity Management RAE Pipelines: AER 損 Pipeline Act and Regulation Well Downhole, Well site Piping: AER 損 Oil and Gas Conservation Act and Regulation Alberta Jurisdictions to deal withAlberta Jurisdictions to deal with
Total Asset Integrity Management RAE Above and Below ground Storage Tanks: AER 損 Oil and gas Conservation Act and Regulations Facilities, including Process Piping: ABSA, the Pressure Equipment Safety Authority 損 Safety Codes Act and Pressure Equipment Safety Regulations Steamlines dual jurisdiction 損 ABSA (Design) and AER (operation) Alberta Jurisdictions to deal withAlberta Jurisdictions to deal with
Total Asset Integrity Management RAE In Alberta 損 Published as part of AER Directive 77 損 Pipelines: Requirements and Reference Tools Jurisdiction Breaks In AlbertaJurisdiction Breaks In Alberta
Total Asset Integrity Management RAE 22 Relationship between ASMERelationship between ASME B31.3 and CSA Z662 (D77)B31.3 and CSA Z662 (D77)
Total Asset Integrity Management RAE 23
Total Asset Integrity Management RAE 24 Integrity ManagementIntegrity Management ProgramProgram Integrity Management Program is mandatory, as per AER Directive 41, entitled CSA Z662-13, Annex N as Mandatory.
Total Asset Integrity Management RAE 25 If it is not written down, it does not exist.
Total Asset Integrity Management RAE 26 1. CSA Z662-11 Annex N1. CSA Z662-11 Annex NIntroduction IMP Scope Corporate policies, objectives, and organization Description of pipeline system IMP Records Change of Management Competency and Training Hazard Identification and Control Risk Assessment (Annex B) Options for reducing frequency and consequences of failure or damage incidents IMP Planning Inspection, Testing, Patrols and Monitoring Evaluation of Inspection, Testing, Patrol, and Monitoring Results Mitigation and Repair Continual Improvement Incident Investigations.
Total Asset Integrity Management RAE N.2 Integrity ManagementN.2 Integrity Management Program ScopeProgram Scope Documentation required: 損 Design and Construction 損 Condition Monitoring 損 Maintenance and Repair 損 Operating Condition 損 Failure Incident 損 Damage Incident 損 Manufacturing Imperfection 損 Environmental Protection ; and 損 Safety
Total Asset Integrity Management RAE 28 N.3 Corporate Policies, ObjectivesN.3 Corporate Policies, Objectives and Organizationand Organization Shall identifies person in charge of company operation Personnel that are responsible to keep IMP Corporate Organizational Chart. Corporate Policies, Values, Objective Record of Management, Planning, and Reporting Performance Indicators IMP Audits, Reviews and Evaluation
Total Asset Integrity Management RAE 29 N.4 Description of Pipeline SystemN.4 Description of Pipeline System Purpose, Capacity and Location Dimension and Material characteristic of Pipeline System Condition of pipeline system types of coating, location and function of ancillary equipment Operating condition service fluids, pressure and temperature range Physical surroundings along the pipeline route; and Physical boundaries of the pipeline system.
Total Asset Integrity Management RAE N.5 IMP RecordsN.5 IMP Records Management of Record related to Pipeline System Design, Construction Operation and Maintenance. Location of Pipeline with respect to Crossing, Land Use, Structure and Class Location(s). Material Test Reports, Joining, Coating, and Inspection Records, Pressure Testing, Cathodic Protection System Design and Performance. Terrain, Soil Type, Backfill Material, and depth of Cover. Methods used and the Results Obtained for above activities.
Total Asset Integrity Management RAE 31 N.6 Change ManagementN.6 Change Management Shall develop, document and implement a change management process for changes that might affect the integrity of pipeline system. Changes such as; 損 Ownership of the pipeline system, organization and personnel. 損 Piping & control system, system operating status & condition, service fluid, methods, practices and procedure. 損 Record of Management, Planning, and Reporting 損 Industry standards, recommended practices and regulations 損 Physical environment changes Shall have procedures in place for change management process.
Total Asset Integrity Management RAE 32 Management of Change (MOC)Management of Change (MOC) Process for defining safe operating limits for pipeline and the processes. Identification of responsibilities for approving and implementing changes, Reason for the changes Documented MOC process Formal system that evaluates, authorizes, and documents change Record retention
Total Asset Integrity Management RAE 33 N7. Competency and TrainingN7. Competency and Training Method used to evaluate the knowledge skills of 損 Personnel 損 Contractors 損 Consultants Formal Training Courses, Work Shop and Conferences. Research and Development project related to pipeline system integrity
Total Asset Integrity Management RAE 34 N8. Hazard Identification & ControlN8. Hazard Identification & Control All hazards can be classified into two groups: 損 Work-related hazards; and 損 Equipment operations and failure-related hazards All hazards shall be recorded and the proper company authority notified. A hazard may initiate the MOC Process
Total Asset Integrity Management RAE 35 N9. Risk Assessment & ReductionN9. Risk Assessment & Reduction A risk assessment is used to classify the level of identified hazard Hazard and Risk Assessment CSA Z662-11 Annex N, section N.10 contains solutions to possible hazards
Total Asset Integrity Management RAE 36 N10. Reducing Frequency andN10. Reducing Frequency and consequences of Failureconsequences of Failure Operating Error 損 Modified operating and maintenance practices. External Interference 損 Increase frequency of right of way inspections and patrol Imperfections 損 Improve performance of cathodic protection, pressure test Natural Hazards 損 Program to monitor ground movement, soil erosion. Consequences Reduction 損 Improve emergency response procedure
Total Asset Integrity Management RAE 37 N11. IMP PlanningN11. IMP Planning Shall establish and document plans and schedule for activities related to pipeline system integrity management Shall take into consideration condition that lead to failure incidents Shall include steps for reviewing completed integrity activities Shall include steps for consulting with and informing appropriate personnel about issues and programs.
Total Asset Integrity Management RAE 38 Pipeline OperationPipeline Operation Routine pipeline operation: 損 Pigging and logging 損 Hydrate management 損 Purging and release of product 損 Chemical programs 損 Leak detection Non-routine pipeline operations is evaluated by Engineering
Total Asset Integrity Management RAE 39 N12. Inspection, Testing, Patrols &N12. Inspection, Testing, Patrols & MonitoringMonitoring Stress Corrosion Cracking (SCC) monitoring Leak Detection inspection Cathodic protection System Right-of-Way (ROW) inspections Non-Destructive Examination (NDE) inspections Safety relief devices Location Pipeline Valves Inspection of Exposed piping corrosion.
Total Asset Integrity Management RAE 40 Measuring Equipment &Measuring Equipment & Instrumentation CalibrationInstrumentation Calibration All measurement equipment and any instrumentation associated with a pipeline shall be properly calibrated and reported Contractors equipment calibration certification must be reviewed, prior to the use of the equipment All calibration certificates should be available on sites
Total Asset Integrity Management RAE 41 N13. Evaluation of inspection,N13. Evaluation of inspection, testing, patrol, and monitoringtesting, patrol, and monitoring resultsresults Anything that may lead to failure shall perform an Engineering Assessment Evaluation of indication of imperfections Natural Hazard Evaluation Maintain records of recommendations.
Total Asset Integrity Management RAE 42 N14. MITIGATION AND REPAIRN14. MITIGATION AND REPAIR Should document the type of corrective actions that will be considered condition that could cause a failure Shall document procedures for mitigation and repair
Total Asset Integrity Management RAE 43 Corrosion ManagementCorrosion Management External Corrosion Protection and Monitoring 損 Above-ground pipelines 損 Underground pipelines Internal Corrosion Monitoring and Management Pipeline Deterioration Pipeline Repair
Total Asset Integrity Management RAE 44 Special ProcessesSpecial Processes Not covered under normal operations and inspections 損 Pipeline external NDE inspections 損 Pipeline smart pigging operations 損 Welding and hot tapping
Total Asset Integrity Management RAE 45 N15. Continual ImprovementN15. Continual Improvement Shall plan and implement the monitoring, measurement, analysis and improve the effectiveness of the IMP Shall review and evaluate periodically in accordance with the provision of the standard. Shall periodically audit the IMP. Shall establish authority and responsibility in handling non-conformance issues. Shall take action to complete corrective and preventive action.
Total Asset Integrity Management RAE 46 N16. Failure & IncidentN16. Failure & Incident InvestigationInvestigation A pipeline failure or an external interference incident must be reported to AER When cause of the failure is unknown, a investigation is required
Total Asset Integrity Management RAE STAY WITHIN KNOWN PARAMETERS STAY WITHIN KNOWN PARAMETERS
Total Asset Integrity Management RAE 48 Pipeline Management &Pipeline Management & AdministrationAdministration Regulatory reports and compliance Suspension of pipelines Abandonment of pipelines Change of service or pressure 損 Sweet service to sour service 損 Decrease operating pressure or increase the maximum allowable operating pressure requires a full engineering assessment
Total Asset Integrity Management RAE Pipeline IntegrityPipeline Integrity Manage corrosion activity 損 Internal Corrosion 損 External Corrosion Determine condition 損 Third Party Activities 損 Inspection and Investigation 損 Engineering Assessments
Total Asset Integrity Management RAE 50 Documentation Control &Documentation Control & ManagementManagement Covers all procedures, codes, standards, records and other documents relevant to Integrity Management System Data Control RAE Equipment Management System (REMS) available 24 /7 at www.raeengineering.ca. Work Order System Management of Mitigation Strategy
Total Asset Integrity Management RAE Pipeline Integrity Program byPipeline Integrity Program by RAE EngineeringRAE Engineering This program are managed with as per 3 guiding documents: PLIMP POMM PIMS F:/09-0570-KS-RAE Presentation Template 51
Total Asset Integrity Management RAE Pipeline Integrity ManualsPipeline Integrity Manuals Three different manuals which are involved with pipeline integrity: 損 Pipeline Integrity Management Program (PLIMP) 損 Pipeline Operations and Maintenance Manual (POMM) 損 Pipeline Integrity Management Strategy (PIMS) F:/09-0570-KS-RAE Presentation Template 52
Total Asset Integrity Management RAE PLIMPPLIMP High-level document (a.k.a Tier 1 document) Quasi-legal document as it is signed by a VP or equivalent and outlines commitments Statement of policy and Who does what document Identifies main players: 損 Top Management 損 Jurisdiction 損 Contractors F:/09-0570-KS-RAE Presentation Template 53
Total Asset Integrity Management RAE PLIMP contdPLIMP contd The PLIMP is required under the Pipeline Regulation (Section 1.7). Guidelines for manual are present in CSA Z662 Annex N. The AER may request the document at any time. F:/09-0570-KS-RAE Presentation Template 54
Total Asset Integrity Management RAE PLIMP: Sections to NotePLIMP: Sections to Note Key Positions & Responsibilities 損 Who is responsible for major integrity activities. Documentation (Methods & Integrity Records) 損 How Client manages documents. 損 If activities were not documented, they never happened. Competency & Training 損 How does Client ensure that people performing integrity activities are trained properly and competent. F:/09-0570-KS-RAE Presentation Template 55
Total Asset Integrity Management RAE PLIMP: Sections to NotePLIMP: Sections to Note Management of Change (MOC) 損 What is considered a change, and how are changes dealt with within the organization. Accidents & Incidents 損 Reporting responsibilities for accidents, incidents, near misses, and unsafe conditions. F:/09-0570-KS-RAE Presentation Template 56
Total Asset Integrity Management RAE PLIMPPLIMP F:/09-0570-KS-RAE Presentation Template 57 ABC CORP
Total Asset Integrity Management RAE PLIMP IndexPLIMP Index F:/09-0570-KS-RAE Presentation Template 58 ABC CORP
Total Asset Integrity Management RAE POMMPOMM Tier 2 How-to document required under the Regulation (Section 1.7) No guidelines for this document Usually signed by a person responsible for technical work It can be a corporate-wide document, but does not have to be, Includes site specific procedures! F:/09-0570-KS-RAE Presentation Template 59
Total Asset Integrity Management RAE POMM contdPOMM contd Typically a How and When document supported by safe operating procedures or safe work practices. Whereas the PLIMP focuses more on integrity policy, this document focuses on performing activities safely. Must be forwarded to AER upon request. F:/09-0570-KS-RAE Presentation Template 60
Total Asset Integrity Management RAE POMM: Sections to NotePOMM: Sections to Note Operation and Maintenance Tasks List 損 Pipeline Operating Condition (PL Data) 損 Internal Corrosion Mitigation Chemical Inhibitor Program Pigging Program Corrosion and Process Analysis 損 Corrosion Coupon 損 UT/RT of Predesignated Area 損 Gas Analysis 損 Water Analysis F:/09-0570-KS-RAE Presentation Template 61
Total Asset Integrity Management RAE POMM: Sections to NotePOMM: Sections to Note 損 External Corrosion Mitigation External Coating Type and Condition Investigation and Inspection Cathodic Protection 損 CP Survey Result 損 Immersion Current 損 Galvanic 損 Pipeline Inspection and Monitoring Right of Way (ROW) Inspection Leak Detection and Surveillance Isolation Valve and Carseal Program Pressure Control and Overpressure F:/09-0570-KS-RAE Presentation Template 62
Total Asset Integrity Management RAE POMM: Sections to NotePOMM: Sections to Note Abnormal Operating Condition. 損 Reporting responsibilities for abnormal operation, accidents, incidents, near misses, and unsafe conditions. F:/09-0570-KS-RAE Presentation Template 63
Total Asset Integrity Management RAE POMMPOMM F:/09-0570-KS-RAE Presentation Template 64 BEAR OIL SAND
Total Asset Integrity Management RAE POMM IndexPOMM Index F:/09-0570-KS-RAE Presentation Template 65 BEAR OIL SAND
Total Asset Integrity Management RAE PIMSPIMS Supporting document to the PLIMP Can be seen as a planning document, identifying the frequency and scheduling of integrity tasks. Usually field-specific, and updated annually. Not a legally required document; however, RAE experience has shown that ABSA supports it for steam lines. F:/09-0570-KS-RAE Presentation Template 66
Total Asset Integrity Management RAE 67 Pipeline Data Base Management Pipeline Compliance and Integrity Task Scheduling and Assignment Risk Analysis and Assessment Tasks Document Control Storage and Archival. WORK ORDER SYSTEMWORK ORDER SYSTEM
Total Asset Integrity Management RAE 68 Work Order Task ListWork Order Task List
Total Asset Integrity Management RAE 69 Work Order FormatWork Order Format
Total Asset Integrity Management RAE 70 Work Order Process FlowWork Order Process Flow NO POMM PLIMP Any applicable Regulation Maintenance Work Order submission Pipeline Maintenance Task List Work Order received by responsible person Work Order Execution Supported documentation necessary? Send the supported documentation Work Order completion Send Work Order signed and dated Are there any severe issues? Any recommendations? Notify and work with all involved personnel to correct the issue Inform the detailed recommendation Close the Work Order Upload the Work order Work order Summary Report YES NO YES NO YES End
Total Asset Integrity Management RAE 71 Work Order Process FlowWork Order Process Flow
Total Asset Integrity Management RAE 72 Risk Analysis and AssessmentRisk Analysis and Assessment
Total Asset Integrity Management RAE 73 DOCUMENTATIONSDOCUMENTATIONS
Total Asset Integrity Management RAE 74 Riser DesignRiser Design Common failure points found in risers (industry experience) 損 Weld between line pipe and heavier wall riser 損 Excessive stress at riser due to expansion/contraction of pipeline
Total Asset Integrity Management RAE Poor Design and Installation of RisersPoor Design and Installation of Risers Example of intended installation
Total Asset Integrity Management RAE Poor Design and Installation of RisersPoor Design and Installation of Risers The as- built, resulting in failure on start-up
Total Asset Integrity Management RAE 77 Example of Improved RiserExample of Improved Riser DesignDesign
Total Asset Integrity Management RAE 78 24 RAE If it is not written down, it does not exist. If it is not written down, it does not exist. Due Diligence
Total Asset Integrity Management RAE 79 QUESTIONS?

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2. FDR-RAE Int Training 2015 - Pipeline Integrity - Copy

  • 1. Total Asset Integrity Management RAE 11 RAE Engineering and Inspection Ltd.RAE Engineering and Inspection Ltd. Pipelines Regulatory CompliancePipelines Regulatory Compliance Presented by Franklin Del Rosario, P.Eng. RAE Engineering and Inspection Ltd.
  • 2. Total Asset Integrity Management RAE 2 Pipeline Integrity Management Program WELCOME
  • 3. Total Asset Integrity Management RAE 3 Objectives Introduction AER (Alberta Energy Regulator) focus Pipeline Integrity Management Program PLIMP & POMM Work Order System
  • 4. Total Asset Integrity Management RAE 4 JurisdictionJurisdiction Federal Jurisdiction 損 NATIONAL ENERGY BOARD (NEB) Canada Provincial Jurisdiction 損 ALBERTA ENERGY REGULATOR (AER) 損 BC OIL and GAS COMMISSION (BC OGC) 損 Saskatchewan The Ministry of the Economy
  • 5. Total Asset Integrity Management RAE 5 Regulated by NEBRegulated by NEB
  • 6. Total Asset Integrity Management RAE 6 Pipeline Regulated by NEBPipeline Regulated by NEB 73,000 km73,000 km
  • 7. Total Asset Integrity Management RAE 7 Jurisdiction in AlbertaJurisdiction in Alberta Alberta Energy Regulator (AER) formerly Energy Resources Conservation Board (ERCB) Provincial Pipelines 415,152 km
  • 8. Total Asset Integrity Management RAE Jurisdictional FrameworkJurisdictional Framework F:/09-0570-KS-RAE Presentation Template 8
  • 9. Total Asset Integrity Management RAE 9 Pipeline Act Pipeline Rules AER Directives CSA Z662 CSA Z245 Alberta PipelineAlberta Pipeline LegislationLegislation
  • 10. Total Asset Integrity Management RAE 10 Sometimes it may LOOK right, but.
  • 11. Total Asset Integrity Management RAE 11
  • 12. Total Asset Integrity Management RAE 12 AER Alberta Energy RegulatorAER Alberta Energy Regulator An independent, quasi-judicial agency authorized by the Government of Alberta. Regulate the safe, responsible and efficient development of Albertas energy resources: oil, natural gas, oil sands, coal, and PIPELINES. Act under the umbrella of the Energy Resources Conservation Act.
  • 13. Total Asset Integrity Management RAE 13 Safety component sour gas emissions, spills, pressure testing, ground disturbance Land use component pipeline right-of-ways, urban and protected area encroachment Water use component oil sands projects Environmental component orphaned facilities, carbon dioxide emissions Emergency response planning and notification Scope of AERScope of AER
  • 14. Total Asset Integrity Management RAE 14 AER PolicyAER Policy Directives Guides Information Letters Bulletins
  • 15. Total Asset Integrity Management RAE 15 AER DirectivesAER Directives Documents setting out new, or amended, AER requirements or processes, to be implemented by licensees, permittees, and other approval holders.
  • 16. Total Asset Integrity Management RAE 16 Pertinent AER DocumentsPertinent AER Documents Directive 41 Adoption of CSA Z662 Annex N as mandatory Directive 55 Tanks Directive 56 Applications for Energy Developments Directive 66 Requirements and Procedures for Pipelines Directive 77 Pipelines Requirements and Reference Tools Directive 60 Flaring Requirements
  • 17. Total Asset Integrity Management RAE 17 Where to find Acts andWhere to find Acts and RegulationsRegulations Acts and regulations are protected by copyright Province Pipeline Regulatory Regime 損 AER website www.aer.ca 損 BC website www.bcogc.ca 損 Saskatchewan http://economy.gov.sk.ca Alberta Queens Printer www.qp.gov.ab.ca
  • 18. Total Asset Integrity Management RAE In Alberta PipelinesIn Alberta Pipelines CSA Z662CSA Z662 Jurisdiction Boundaries 損 ABSA Safety Codes Act (Streamline's, Pressure Piping's) 損 AER Pipeline Act 損 Oil and Gas Act
  • 19. Total Asset Integrity Management RAE Pipelines: AER 損 Pipeline Act and Regulation Well Downhole, Well site Piping: AER 損 Oil and Gas Conservation Act and Regulation Alberta Jurisdictions to deal withAlberta Jurisdictions to deal with
  • 20. Total Asset Integrity Management RAE Above and Below ground Storage Tanks: AER 損 Oil and gas Conservation Act and Regulations Facilities, including Process Piping: ABSA, the Pressure Equipment Safety Authority 損 Safety Codes Act and Pressure Equipment Safety Regulations Steamlines dual jurisdiction 損 ABSA (Design) and AER (operation) Alberta Jurisdictions to deal withAlberta Jurisdictions to deal with
  • 21. Total Asset Integrity Management RAE In Alberta 損 Published as part of AER Directive 77 損 Pipelines: Requirements and Reference Tools Jurisdiction Breaks In AlbertaJurisdiction Breaks In Alberta
  • 22. Total Asset Integrity Management RAE 22 Relationship between ASMERelationship between ASME B31.3 and CSA Z662 (D77)B31.3 and CSA Z662 (D77)
  • 23. Total Asset Integrity Management RAE 23
  • 24. Total Asset Integrity Management RAE 24 Integrity ManagementIntegrity Management ProgramProgram Integrity Management Program is mandatory, as per AER Directive 41, entitled CSA Z662-13, Annex N as Mandatory.
  • 25. Total Asset Integrity Management RAE 25 If it is not written down, it does not exist.
  • 26. Total Asset Integrity Management RAE 26 1. CSA Z662-11 Annex N1. CSA Z662-11 Annex NIntroduction IMP Scope Corporate policies, objectives, and organization Description of pipeline system IMP Records Change of Management Competency and Training Hazard Identification and Control Risk Assessment (Annex B) Options for reducing frequency and consequences of failure or damage incidents IMP Planning Inspection, Testing, Patrols and Monitoring Evaluation of Inspection, Testing, Patrol, and Monitoring Results Mitigation and Repair Continual Improvement Incident Investigations.
  • 27. Total Asset Integrity Management RAE N.2 Integrity ManagementN.2 Integrity Management Program ScopeProgram Scope Documentation required: 損 Design and Construction 損 Condition Monitoring 損 Maintenance and Repair 損 Operating Condition 損 Failure Incident 損 Damage Incident 損 Manufacturing Imperfection 損 Environmental Protection ; and 損 Safety
  • 28. Total Asset Integrity Management RAE 28 N.3 Corporate Policies, ObjectivesN.3 Corporate Policies, Objectives and Organizationand Organization Shall identifies person in charge of company operation Personnel that are responsible to keep IMP Corporate Organizational Chart. Corporate Policies, Values, Objective Record of Management, Planning, and Reporting Performance Indicators IMP Audits, Reviews and Evaluation
  • 29. Total Asset Integrity Management RAE 29 N.4 Description of Pipeline SystemN.4 Description of Pipeline System Purpose, Capacity and Location Dimension and Material characteristic of Pipeline System Condition of pipeline system types of coating, location and function of ancillary equipment Operating condition service fluids, pressure and temperature range Physical surroundings along the pipeline route; and Physical boundaries of the pipeline system.
  • 30. Total Asset Integrity Management RAE N.5 IMP RecordsN.5 IMP Records Management of Record related to Pipeline System Design, Construction Operation and Maintenance. Location of Pipeline with respect to Crossing, Land Use, Structure and Class Location(s). Material Test Reports, Joining, Coating, and Inspection Records, Pressure Testing, Cathodic Protection System Design and Performance. Terrain, Soil Type, Backfill Material, and depth of Cover. Methods used and the Results Obtained for above activities.
  • 31. Total Asset Integrity Management RAE 31 N.6 Change ManagementN.6 Change Management Shall develop, document and implement a change management process for changes that might affect the integrity of pipeline system. Changes such as; 損 Ownership of the pipeline system, organization and personnel. 損 Piping & control system, system operating status & condition, service fluid, methods, practices and procedure. 損 Record of Management, Planning, and Reporting 損 Industry standards, recommended practices and regulations 損 Physical environment changes Shall have procedures in place for change management process.
  • 32. Total Asset Integrity Management RAE 32 Management of Change (MOC)Management of Change (MOC) Process for defining safe operating limits for pipeline and the processes. Identification of responsibilities for approving and implementing changes, Reason for the changes Documented MOC process Formal system that evaluates, authorizes, and documents change Record retention
  • 33. Total Asset Integrity Management RAE 33 N7. Competency and TrainingN7. Competency and Training Method used to evaluate the knowledge skills of 損 Personnel 損 Contractors 損 Consultants Formal Training Courses, Work Shop and Conferences. Research and Development project related to pipeline system integrity
  • 34. Total Asset Integrity Management RAE 34 N8. Hazard Identification & ControlN8. Hazard Identification & Control All hazards can be classified into two groups: 損 Work-related hazards; and 損 Equipment operations and failure-related hazards All hazards shall be recorded and the proper company authority notified. A hazard may initiate the MOC Process
  • 35. Total Asset Integrity Management RAE 35 N9. Risk Assessment & ReductionN9. Risk Assessment & Reduction A risk assessment is used to classify the level of identified hazard Hazard and Risk Assessment CSA Z662-11 Annex N, section N.10 contains solutions to possible hazards
  • 36. Total Asset Integrity Management RAE 36 N10. Reducing Frequency andN10. Reducing Frequency and consequences of Failureconsequences of Failure Operating Error 損 Modified operating and maintenance practices. External Interference 損 Increase frequency of right of way inspections and patrol Imperfections 損 Improve performance of cathodic protection, pressure test Natural Hazards 損 Program to monitor ground movement, soil erosion. Consequences Reduction 損 Improve emergency response procedure
  • 37. Total Asset Integrity Management RAE 37 N11. IMP PlanningN11. IMP Planning Shall establish and document plans and schedule for activities related to pipeline system integrity management Shall take into consideration condition that lead to failure incidents Shall include steps for reviewing completed integrity activities Shall include steps for consulting with and informing appropriate personnel about issues and programs.
  • 38. Total Asset Integrity Management RAE 38 Pipeline OperationPipeline Operation Routine pipeline operation: 損 Pigging and logging 損 Hydrate management 損 Purging and release of product 損 Chemical programs 損 Leak detection Non-routine pipeline operations is evaluated by Engineering
  • 39. Total Asset Integrity Management RAE 39 N12. Inspection, Testing, Patrols &N12. Inspection, Testing, Patrols & MonitoringMonitoring Stress Corrosion Cracking (SCC) monitoring Leak Detection inspection Cathodic protection System Right-of-Way (ROW) inspections Non-Destructive Examination (NDE) inspections Safety relief devices Location Pipeline Valves Inspection of Exposed piping corrosion.
  • 40. Total Asset Integrity Management RAE 40 Measuring Equipment &Measuring Equipment & Instrumentation CalibrationInstrumentation Calibration All measurement equipment and any instrumentation associated with a pipeline shall be properly calibrated and reported Contractors equipment calibration certification must be reviewed, prior to the use of the equipment All calibration certificates should be available on sites
  • 41. Total Asset Integrity Management RAE 41 N13. Evaluation of inspection,N13. Evaluation of inspection, testing, patrol, and monitoringtesting, patrol, and monitoring resultsresults Anything that may lead to failure shall perform an Engineering Assessment Evaluation of indication of imperfections Natural Hazard Evaluation Maintain records of recommendations.
  • 42. Total Asset Integrity Management RAE 42 N14. MITIGATION AND REPAIRN14. MITIGATION AND REPAIR Should document the type of corrective actions that will be considered condition that could cause a failure Shall document procedures for mitigation and repair
  • 43. Total Asset Integrity Management RAE 43 Corrosion ManagementCorrosion Management External Corrosion Protection and Monitoring 損 Above-ground pipelines 損 Underground pipelines Internal Corrosion Monitoring and Management Pipeline Deterioration Pipeline Repair
  • 44. Total Asset Integrity Management RAE 44 Special ProcessesSpecial Processes Not covered under normal operations and inspections 損 Pipeline external NDE inspections 損 Pipeline smart pigging operations 損 Welding and hot tapping
  • 45. Total Asset Integrity Management RAE 45 N15. Continual ImprovementN15. Continual Improvement Shall plan and implement the monitoring, measurement, analysis and improve the effectiveness of the IMP Shall review and evaluate periodically in accordance with the provision of the standard. Shall periodically audit the IMP. Shall establish authority and responsibility in handling non-conformance issues. Shall take action to complete corrective and preventive action.
  • 46. Total Asset Integrity Management RAE 46 N16. Failure & IncidentN16. Failure & Incident InvestigationInvestigation A pipeline failure or an external interference incident must be reported to AER When cause of the failure is unknown, a investigation is required
  • 47. Total Asset Integrity Management RAE STAY WITHIN KNOWN PARAMETERS STAY WITHIN KNOWN PARAMETERS
  • 48. Total Asset Integrity Management RAE 48 Pipeline Management &Pipeline Management & AdministrationAdministration Regulatory reports and compliance Suspension of pipelines Abandonment of pipelines Change of service or pressure 損 Sweet service to sour service 損 Decrease operating pressure or increase the maximum allowable operating pressure requires a full engineering assessment
  • 49. Total Asset Integrity Management RAE Pipeline IntegrityPipeline Integrity Manage corrosion activity 損 Internal Corrosion 損 External Corrosion Determine condition 損 Third Party Activities 損 Inspection and Investigation 損 Engineering Assessments
  • 50. Total Asset Integrity Management RAE 50 Documentation Control &Documentation Control & ManagementManagement Covers all procedures, codes, standards, records and other documents relevant to Integrity Management System Data Control RAE Equipment Management System (REMS) available 24 /7 at www.raeengineering.ca. Work Order System Management of Mitigation Strategy
  • 51. Total Asset Integrity Management RAE Pipeline Integrity Program byPipeline Integrity Program by RAE EngineeringRAE Engineering This program are managed with as per 3 guiding documents: PLIMP POMM PIMS F:/09-0570-KS-RAE Presentation Template 51
  • 52. Total Asset Integrity Management RAE Pipeline Integrity ManualsPipeline Integrity Manuals Three different manuals which are involved with pipeline integrity: 損 Pipeline Integrity Management Program (PLIMP) 損 Pipeline Operations and Maintenance Manual (POMM) 損 Pipeline Integrity Management Strategy (PIMS) F:/09-0570-KS-RAE Presentation Template 52
  • 53. Total Asset Integrity Management RAE PLIMPPLIMP High-level document (a.k.a Tier 1 document) Quasi-legal document as it is signed by a VP or equivalent and outlines commitments Statement of policy and Who does what document Identifies main players: 損 Top Management 損 Jurisdiction 損 Contractors F:/09-0570-KS-RAE Presentation Template 53
  • 54. Total Asset Integrity Management RAE PLIMP contdPLIMP contd The PLIMP is required under the Pipeline Regulation (Section 1.7). Guidelines for manual are present in CSA Z662 Annex N. The AER may request the document at any time. F:/09-0570-KS-RAE Presentation Template 54
  • 55. Total Asset Integrity Management RAE PLIMP: Sections to NotePLIMP: Sections to Note Key Positions & Responsibilities 損 Who is responsible for major integrity activities. Documentation (Methods & Integrity Records) 損 How Client manages documents. 損 If activities were not documented, they never happened. Competency & Training 損 How does Client ensure that people performing integrity activities are trained properly and competent. F:/09-0570-KS-RAE Presentation Template 55
  • 56. Total Asset Integrity Management RAE PLIMP: Sections to NotePLIMP: Sections to Note Management of Change (MOC) 損 What is considered a change, and how are changes dealt with within the organization. Accidents & Incidents 損 Reporting responsibilities for accidents, incidents, near misses, and unsafe conditions. F:/09-0570-KS-RAE Presentation Template 56
  • 57. Total Asset Integrity Management RAE PLIMPPLIMP F:/09-0570-KS-RAE Presentation Template 57 ABC CORP
  • 58. Total Asset Integrity Management RAE PLIMP IndexPLIMP Index F:/09-0570-KS-RAE Presentation Template 58 ABC CORP
  • 59. Total Asset Integrity Management RAE POMMPOMM Tier 2 How-to document required under the Regulation (Section 1.7) No guidelines for this document Usually signed by a person responsible for technical work It can be a corporate-wide document, but does not have to be, Includes site specific procedures! F:/09-0570-KS-RAE Presentation Template 59
  • 60. Total Asset Integrity Management RAE POMM contdPOMM contd Typically a How and When document supported by safe operating procedures or safe work practices. Whereas the PLIMP focuses more on integrity policy, this document focuses on performing activities safely. Must be forwarded to AER upon request. F:/09-0570-KS-RAE Presentation Template 60
  • 61. Total Asset Integrity Management RAE POMM: Sections to NotePOMM: Sections to Note Operation and Maintenance Tasks List 損 Pipeline Operating Condition (PL Data) 損 Internal Corrosion Mitigation Chemical Inhibitor Program Pigging Program Corrosion and Process Analysis 損 Corrosion Coupon 損 UT/RT of Predesignated Area 損 Gas Analysis 損 Water Analysis F:/09-0570-KS-RAE Presentation Template 61
  • 62. Total Asset Integrity Management RAE POMM: Sections to NotePOMM: Sections to Note 損 External Corrosion Mitigation External Coating Type and Condition Investigation and Inspection Cathodic Protection 損 CP Survey Result 損 Immersion Current 損 Galvanic 損 Pipeline Inspection and Monitoring Right of Way (ROW) Inspection Leak Detection and Surveillance Isolation Valve and Carseal Program Pressure Control and Overpressure F:/09-0570-KS-RAE Presentation Template 62
  • 63. Total Asset Integrity Management RAE POMM: Sections to NotePOMM: Sections to Note Abnormal Operating Condition. 損 Reporting responsibilities for abnormal operation, accidents, incidents, near misses, and unsafe conditions. F:/09-0570-KS-RAE Presentation Template 63
  • 64. Total Asset Integrity Management RAE POMMPOMM F:/09-0570-KS-RAE Presentation Template 64 BEAR OIL SAND
  • 65. Total Asset Integrity Management RAE POMM IndexPOMM Index F:/09-0570-KS-RAE Presentation Template 65 BEAR OIL SAND
  • 66. Total Asset Integrity Management RAE PIMSPIMS Supporting document to the PLIMP Can be seen as a planning document, identifying the frequency and scheduling of integrity tasks. Usually field-specific, and updated annually. Not a legally required document; however, RAE experience has shown that ABSA supports it for steam lines. F:/09-0570-KS-RAE Presentation Template 66
  • 67. Total Asset Integrity Management RAE 67 Pipeline Data Base Management Pipeline Compliance and Integrity Task Scheduling and Assignment Risk Analysis and Assessment Tasks Document Control Storage and Archival. WORK ORDER SYSTEMWORK ORDER SYSTEM
  • 68. Total Asset Integrity Management RAE 68 Work Order Task ListWork Order Task List
  • 69. Total Asset Integrity Management RAE 69 Work Order FormatWork Order Format
  • 70. Total Asset Integrity Management RAE 70 Work Order Process FlowWork Order Process Flow NO POMM PLIMP Any applicable Regulation Maintenance Work Order submission Pipeline Maintenance Task List Work Order received by responsible person Work Order Execution Supported documentation necessary? Send the supported documentation Work Order completion Send Work Order signed and dated Are there any severe issues? Any recommendations? Notify and work with all involved personnel to correct the issue Inform the detailed recommendation Close the Work Order Upload the Work order Work order Summary Report YES NO YES NO YES End
  • 71. Total Asset Integrity Management RAE 71 Work Order Process FlowWork Order Process Flow
  • 72. Total Asset Integrity Management RAE 72 Risk Analysis and AssessmentRisk Analysis and Assessment
  • 73. Total Asset Integrity Management RAE 73 DOCUMENTATIONSDOCUMENTATIONS
  • 74. Total Asset Integrity Management RAE 74 Riser DesignRiser Design Common failure points found in risers (industry experience) 損 Weld between line pipe and heavier wall riser 損 Excessive stress at riser due to expansion/contraction of pipeline
  • 75. Total Asset Integrity Management RAE Poor Design and Installation of RisersPoor Design and Installation of Risers Example of intended installation
  • 76. Total Asset Integrity Management RAE Poor Design and Installation of RisersPoor Design and Installation of Risers The as- built, resulting in failure on start-up
  • 77. Total Asset Integrity Management RAE 77 Example of Improved RiserExample of Improved Riser DesignDesign
  • 78. Total Asset Integrity Management RAE 78 24 RAE If it is not written down, it does not exist. If it is not written down, it does not exist. Due Diligence
  • 79. Total Asset Integrity Management RAE 79 QUESTIONS?

Editor's Notes

  • #4: 2.
  • #10: 7. CSA Z662 is the reference document, which underlies much of AER directives. One cannot get away without having knowledge of this document.
  • #12: Do you think that is an elephant too?
  • #13: 5. Few field inspectors, Bonnyville field office may have 6 full-time inspectors
  • #14: 25.
  • #15: 9. soft law
  • #16: 23.
  • #17: 10. Key ERCB documents
  • #18: 30.
  • #23: 31. Jurisdictional limits for heavy oil and SAGD.
  • #24: 34. Township plot plans can be ordered in electronic format and cost $10 each, need 11X17 with date banner.
  • #78: .