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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M.Tech. (Advanced Manufacturing Systems)
COURSE STRUCTURE AND SYLLABUS
I YEAR I SEMESTER
Code Group Subject L P Credits
Automation in Manufacturing 3 0 3
Materials Technology 3 0 3
Precision Engineering 3 0 3
Design for Manufacturing and Assembly 3 0 3
Elective -I Special Manufacturing Process
Product Data Management
Total Quality Management
3 0 3
Elective -II Advanced CAD (Project based)
Mechatronics
Theory of Elasticity & Plasticity
3 0 3
Lab Manufacturing Simulation & Precision
Engineering Lab
0 3 2
Seminar - - 2
Total Credits (6 Theory + 1 Lab.) 22

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
AUTOMATION IN MANUFACTURING
UNIT I:
Fundamentals of Manufacturing Automation: Basic Principles of automation, types cf automated
systems, degrees of automation, Automation - reasons, Production operations and automation strategies-
Plant Layout, production concepts and mathematical models -design the parts for automation. Automatic
loading systems.
UNIT II:
High Volume Production Systems: Automated flow lines. Methods of work flow -transport transfer
mechanism - buffer storage - Control functions - Automation for machining operations Design and fabrication
considerations.
UNIT III:
Analysis of Automated Flow Lines: Analysis of transfer lines without storage -partial automation
automated flow lines with storage buffers implementing of automatic flow lines. Line balancing problems,
Considerations in assembly line design
UNIT IV:
Assembly Systems and Line Balance; Manual assembly lines - line balancing problem - methods of line
balancing - ways to improve line balancing - flexible manual assembly lines - automated assembly systems,
Analysis of multi station assembly. Manufacturing Cells, Automated Cells, Analysis of single station cells
UNIT V:
Automated Material Handling: Types of equipment and functions, design and analysis of material
handling system, conveyor system. Automated guided vehicle system, components operation, types, design
of automated guided vehicles and applications. Automated storage and Retrieval systems - types, basic
components and applications. Transfer lines, Design for Automated Assembly, Partial Automation,
Communication Systems in Manufacturing
References:
(1) MikeJ P. Grower”Automation, Production Systems and CIM”, PHI Pvt, Ltd,, 1998
(2) P. Radha Krishnan & S. Subrahamanyarn and Raju’CAD/CAM/CIM”, New Age
International Publishers. 2003.
(3) Singh,”Svstem Approach to Computer Integrated Design and Manufacturing “. John
WHey, 1)96.

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
MATERIAL TECHNOLOGY
Unit- 1 & 2 Clubed as Unit- 1, Unit 3 becomes Unit 2, Unit 4 becomes Unit 3, Unit 5 & 6 becomes Unit
4 and Unit 7 & 8 becomes Unit-5

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
PRECISION ENGINEERING
Unit- 1 & 2 Clubbed as Unit- 1, Unit 3 becomes Unit 2, Unit 4 & 5 becomes Unit 3, Unit 6 becomes
Unit 4 and Unit 7 & 8 becomes Unit-5

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
DESIGN FOR MANUFACTURING AND ASSEMBLY
UNIT I:
Introduction: Design philosophy steps in Design process — General Design rules for manufacturability —
basic principles of design Ling for economical production — creativity in design. Materials: Selection of
Materials for design Developments in Material technology -- criteria for material selection — Material
selection interrelationship with process selection process selection charts.
UNIT II:
MACHINING PROCESS: Overview of various machining processes -- general design rules for machining -
Dimensional tolerance and surface roughness — Design for machining — Ease — Redesigning of components
for machining ease with suitable examples. General design recommendations for machined parts.
METAL CASTING: Appraisal of various casting processes, selection of casting process, - general design
considerations for casting — casting tolerances — use of solidification simulation in casting design — product
design rules for sand casting.
UNIT III:
METAL JOINING: Appraisal of various welding processes, Factors in design of weidments
— general design guidelines — pre and post treatment of welds — effects of thermal stresses in weld joints —
design of brazed joints. Forging — Design factors for Forging — Closed die forging design — parting lines of
die5 drop forging die design — general design recommendations. Extrusion & Sheet Metal Work: Design
guidelines for extruded sections - design principles for Punching, Blanking, Bending, Deep Drawing — Keeler
Goodman Forming Line Diagram — Component Design for Blanking.
UNIT-IV
ASSEMBLE ADVANTAGES: Development of the assemble process, choice of assemble method
assemble advantages social effects of automation.
AUTOMATIC ASSEMBLY TRANSFER SYSTEMS : Continuous transfer, intermittent transfer,
indexing mechanisms, and operator - paced free – transfer machine.
UNIT-V:
DESIGN OF MANUAL ASSEMBLY: Design for assembly fits in the design process, general design
guidelines for manual assembly, development of the systematic DFA methodology, assembly efficiency,
classification system for manual handling, classification system for manual insertion and fastening, effect
of part symmetry on handling time, effect of part thickness and size on handling time, effect of weight on
handling time, parts requiring two hands for manipulation, effects of combinations of factors, effect of
symmetry effect of chamfer design on insertion operations, estimation of insertion time.
TEXTBOOK:
1. Geoffrey Boothroyd, "Assembly Automation and Product Design", Marcel Dekker Inc., NY, 1992.
2. Engineering Design – Material & Processing Approach – George E. Deiter, McGraw Hill Intl. 2nd
Ed. 2000.
3.
REFERENCE BOOKS:
1. Geoffrey Boothroyd, "Hand Book of Product Design" Marcel and Dekken, N.Y. 1990.
2. A Delbainbre "Computer Aided Assembly London, 1992.

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
ELECTIVE – I
SPECIAL MANUFACTURING PROCESS
UNIT I:
Surface treatment: Scope, Cleaners, Methods of cleaning, Surface coating types, and ceramic
and organic methods of coating, economics of coating. Electro forming, Chemical vapor deposition,
thermal spraying, Ion implantation, diffusion coating, Diamond coating and cladding.
UNIT II:
Processing of ceramics: Applications, characteristics, classification .Processing of particulate ceramics,
Powder preparations, consolidation, Drying, sintering, Hot compaction, Area of application, finishing of
ceramics. Processing of Composites: Composite Layers, Particulate and fiber reinforced composites,
Elastomers, Reinforced plastics, MMC, CMC, Polymer matrix composites.
UNIT III:
Fabrication of Microelectronic devices: Crystal growth and wafer preparation, Film
Deposition oxidation, lithography, bonding and packaging, reliability and yield, Printed
Circuit boards, computer aided design in micro electronics, surface mount technology,
Integrated circuit economics.
UNIT IV:
E-Manufacturing, nanotechnology. and m icromach ining, High Speed Machining.
UNIT V:
Rapid Prototyping: Working Principles, Methods, Streo Lithography, Laser Smiting, Fused Deposition
Method, Applications and Limitations
TEXT BOOKS:
1. Manufacturing Engineering and Technology I Kalpakijian / Adisson Wesley, 1995.
2. Process and Materials of Manufacturing / R. A. Lindburg / 1th edition, PHI 1990.
3. Microelectronic packaging handbook / Rao. R. Thummala and Eugene, J. Rymaszewski / Van Nostrand
Renihold,
4. MEMS & Micro Systems Design and manufacture / Tai — Run Hsu / TMGH
5. Advanced Machining Processes / V.K.Jain / Allied Publications.
6. Introduction to Manufacturing Processes / John A Schey I Mc Graw Hill.

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
ELECTIVE – I
PRODUCT DATA MANAGEMENT
Unit- 1 & 2 Clubbed as Unit- 1, Unit 3 & 3becomes Unit 2, Unit 4 & 5 becomes Unit 3, Unit 6 becomes
Unit 4 and Unit 7 & 8 becomes Unit-5

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
ELECTIVE – I
TOTAL QUALITY MANAGEMENT
Unit- 1 & 2 Clubbed as Unit- 1, Unit 3 & 4 becomes Unit 2, Unit 5 & 6 becomes Unit 3, Unit 7 will
become Unit 4 and Unit 8 becomes Unit-5

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
ELECTIVE – II
ADVANCED CAD
UNIT I:
CAD TOOLS: Definition of CAD Tools, Types of system, CAD/CAM system evaluation
criteria, brief treatment of input and output devices. Graphics standard, functional areas of
CAD, Modeling and viewing, software documentation, efficient use of CAD software.
GEOMETRICMODELLING: Types of mathematical representation of curves, wire frame models wire frame
entities parametric representation of synthetic curves her mite cubic splines Bezier curves B-splines rational curves
UNIT II:
SURFACE MODELING :Mathematical representation surfaces, Surface model, Surface entities surface
representation, Parametric representation of surfaces, plane surface, rule surface, surface of revolution, Tabulated
Cylinder.
UNIT III:
PARAMETRIC REPRESENTATION OF SYNTHETIC SURFACES - Hermite Bicubic surface, Bezier
surface, B- Spline surface, COONs surface, Blending surface Sculptured surface, Surface manipulation — Displaying,
Segmentation, Trimming, Intersection, Transformations (both 2D and 3D).
UNIT IV:
GEOMETRICMODELLING-3D : Solid modeling, Solid Representation, Boundary
Representation (13-rep), Constructive So! id Geometry (CSG). CAD/CAM Exchange : Evaluation of data — exchange
format, IGES data representations and structure, STEP Architecture, implementation, ACIS & DXF. Design
Applications: Mechanical tolerances, Mass property calculations, Finite Element
Modeling and Analysis and Mechanical Assembly. Collaborative Engineering: Collaborative Design, Principles,
Approaches, Tools, Design Systems.
UNIT V:
Students will be given Engineering Component and student has to design the components and produce its drawing and
present it as assignment.
TEXT BOOKS:
1. CAD/CAM Theory and Practice / lbrahim Zeid / Mc Graw Hill international.
REFERENCE BOOKS:
1. Mastering CAD/CAM / Ibrhim Zeid / Mc Graw lull international.
2. CAD/CAM / P.N.Rao / TMH.

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
ELECTIVE – II
MECHATRONICS
Unit — I: Introduction: Definition of Mechantronics products, Design Considerations and Tradeoffs. Overview of
Mechatronic products. Intelligent Machine vs Automatic. Machine Economic and Social Justification.
Actuators and Motion Control: Characieristics of Mechanical, electrical, Hydraulic and pneumatic actuators and their
limitations. Control parameters and system objectives. Mechanical configurations. Popular control system
configurations. S-curve, Motor/Load inertia matching. 1)esign with linear slides.
Unit-Il: Motion control Algorithms: significance of feed forward control loops, shortfalls, Fundamental concepts of
adaptive and fuzzy control. Fuzzy logic compensatory control of transformation and deformation non-Z inearities.
Unit-Ill: Architecture of intelligent Machines: Introduction to Microprocessor and programmable logic controllers
and identification of system, System design Classification. Motion control aspects in Design.
UNIT-IV:
Manufacturing Data Bases: Data Base management system, CAD/CAM Data bases, Graphic Data Base, Introduction
to object oriented concepts, objects oriented model language interface, procedures and methods in creation, edition
and manipulation of Data.
Unit-V:
Sensor Interfacing: Analog and Digital Sensors for Motion Measurement, Digital Transducers, Human — Machine and
Machine — Machine Interfacing devices and strategy.
Machine Vision: Feature and Pattern Recognition methods, concepts of perception and cognition in decision making.
References
“Designing Intelligent Machines”. open University, London.
Michel B. Histand and David G. Alciatore,”
Introduction to Mechatronics and Measurement systems, “Tata MC Graw 11111.
I. C.W. Desi ha, “ Control sensors and actuators,” Prentice Hall.

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10
ELECTIVE – II
THEORY OF ELASTICITY AND PLASTICITY
Elasticity: Two dimensional stress analysis - Plane stress - Plane strain - Equations of
compatibility - Stress function - Boundary conditions.
Problem in rectangular coordinates - Solution by polynomials - Saint Venent's principles -
Determination of displacement - Simple beam problems.
Problems in polar coordinates - General equations in polar coordinates - Stress distribution
symmetrical about axis - Strain components in polar coordinates - Simple and symmetric
problems.
Analysis of stress and strain in three dimensions - Principle stresses - Homogeneous
deformations - Strain spherical and deviatoric stress - Hydrostatic strain.
General theorems: Differential equations of equilibrium and compatibility - Displacement -
Uniqueness of solution - Reciprocal theorem.
Bending of prismatic bars - Stress function - Bending of cantilever beam - Beam of rectangular
cross-section - Beams of circular cross-section.
Plasticity: Plastic deformation of metals - Structure of metals - Deformation - Creep stress
relaxation of deformation - Strain rate condition of constant maximum shear stress - Condition of
constant strain energy - Approximate equation of plasticity.
Methods of solving practical problems - The characteristic method - Engineering method -
Compression of metal under press - Theoretical and experimental data drawing.
References:
1. Theory of Elasticity by Timoshenko, S.P. and Goodier, J.N.
2. An Engineering Theory of Plasticity by E.P. Unksov.
3. Applied Elasticity by W.T. Wang.
4. Theory of Plasticity by Hoffman and Sacks.

HYDERABAD
M.Tech – 1st
Sem. (AMS) w.e.f. 2009-10

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