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Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
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Advanced product quality planning
APQP (acronym definition)
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
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APQP definition
A framework of procedures and techniques (a plan,
guide or manual) used to develop products in
industry.
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
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APQP purpose
To produce a plan (i.e. guide or manual) for
product development meeting a customer's
satisfaction.
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
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FMEA
SPC
MSA
PPAP
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Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
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What is in the APQP manual?
Failure Mode Effects Analysis
FMEA (acronym definition)
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
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Statistical Process Control
SPC (acronym definition)
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Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
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Production Part Approval Process
PPAP (acronym definition)
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
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Measurement Systems Analysis
MSA (acronym definition)
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Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
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Plan
Product
Process
Validation
Launch
Assessment
APQP 6 Phases
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
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Planning
Product
Process
Validation
Production
APQP 5 Activities
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
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Verification
Design Reviews
Critical characteristics
APQP 7 elements
Customer
Corrective actions
Process capabilities
FMEA
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
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FMEA
Failure Analysis
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
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SPC
Statistical Verification of Process Control
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Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
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MSA
Identifies variation in measurement
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
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PPAP
Supplier plan demonstrating process capability
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Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
16
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What is APQP Phase 1?
Planning and Program Definition
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
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What is APQP Phase 2?
Product Design and Development
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Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
18
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What is APQP Phase 3?
Designing and Developing the Process for
Product Manufacture
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
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What is APQP Phase 4?
Validating the Process and the Product
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Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
20
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What is APQP Phase 5?
Launch, Assessments, and Continual
Improvement
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
21
What is APQP about?
Listening to the voice of the customer and having a
clear understanding of what customers want, need,
and expect in a product
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
22
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What is the APQP definition?
Structured process that includes critical tasks from
concept approval through production.
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
23
What does APQP provide a structure for?
Planning, defining, and completing necessary
activities to produce products that are on target for
customer needs and expectations.
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
24
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What are some quality tools that APQP requires?
FMEA, SPC, PPAP, and comprehensive controls
plans for effectiveness.
Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
25
What is the incentive for using APQP?
The potential to achieve a successful product launch
where product and process risks are minimized, and
competitiveness is improved.
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

More Related Content

Apqp Advanced Product Quality Planning

  • 1. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 1 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com Advanced product quality planning APQP (acronym definition)
  • 2. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 2 APQP definition A framework of procedures and techniques (a plan, guide or manual) used to develop products in industry. Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 3. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 3 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com APQP purpose To produce a plan (i.e. guide or manual) for product development meeting a customer's satisfaction.
  • 4. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 4 FMEA SPC MSA PPAP Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 5. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 5 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com What is in the APQP manual? Failure Mode Effects Analysis FMEA (acronym definition)
  • 6. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 6 Statistical Process Control SPC (acronym definition) Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 7. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 7 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com Production Part Approval Process PPAP (acronym definition)
  • 8. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 8 Measurement Systems Analysis MSA (acronym definition) Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 9. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 9 Plan Product Process Validation Launch Assessment APQP 6 Phases Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 10. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 10 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com Planning Product Process Validation Production APQP 5 Activities
  • 11. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 11 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com Verification Design Reviews Critical characteristics APQP 7 elements Customer Corrective actions Process capabilities FMEA
  • 12. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 12 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com FMEA Failure Analysis
  • 13. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 13 SPC Statistical Verification of Process Control Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 14. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 14 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com MSA Identifies variation in measurement
  • 15. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 15 PPAP Supplier plan demonstrating process capability Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 16. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 16 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com What is APQP Phase 1? Planning and Program Definition
  • 17. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 17 What is APQP Phase 2? Product Design and Development Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 18. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 18 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com What is APQP Phase 3? Designing and Developing the Process for Product Manufacture
  • 19. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 19 What is APQP Phase 4? Validating the Process and the Product Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 20. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 20 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com What is APQP Phase 5? Launch, Assessments, and Continual Improvement
  • 21. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 21 What is APQP about? Listening to the voice of the customer and having a clear understanding of what customers want, need, and expect in a product Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 22. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 22 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com What is the APQP definition? Structured process that includes critical tasks from concept approval through production.
  • 23. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 23 What does APQP provide a structure for? Planning, defining, and completing necessary activities to produce products that are on target for customer needs and expectations. Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com
  • 24. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 24 Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com What are some quality tools that APQP requires? FMEA, SPC, PPAP, and comprehensive controls plans for effectiveness.
  • 25. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute Accelerate Growth 25 What is the incentive for using APQP? The potential to achieve a successful product launch where product and process risks are minimized, and competitiveness is improved. Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com