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Boccard-Cosmetics_Process_Solutions

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Deborah Rahal
Deborah Rahal

Boccard is an industrial integrator that designs and builds turnkey process solutions for cosmetics and personal care products. It has expertise in designing storage, mixing, emulsification, homogenization, and filling solutions. Boccard guarantees projects are delivered on time and on budget by carefully designing customized solutions to meet clients' specifications and demands.

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Cosmetic processes: global turnkey solutions
02 AS A LEADING-EDGE INDUSTRIAL INTE- GRATOR, BOCCARD DESIGNS AND BUILDS UNIQUE, INNOVATIVE PROCESS SOLUTIONS THAT FACILATE THE PRODUCTION OF ALL COSMETICS AND PERSONAL HYGIENE, DEN- TAL, HAIR AND SKIN CARE PRODUCTS. BOCCARD IS THE INDUSTRIAL INTEGRATOR THAT BRINGS YOUR PROJECTS TO LIFE – ON TIME AND ON BUDGET. OUR COMMITTMENT TO QUALITY AND PERFORMANCE MEANS BOCCARD ALWAYS DELIVERS PROCESS SO- LUTIONS THAT ARE CAREFULLY DESIGNED TO MEET OUR CUSTOMERS’ VARIED DEMANDS AND SPECIFICATIONS. AT BOCCARD, WE UNDERSTAND THE IMPOR- TANCE OF « TIME TO MARKET » REQUIREMENTS. Storage / Automated transfer Agitation / Dispersion and incorporation of powders / Emulsion In line homogenization / Final preparation / Transfer to filling and packing lines Cleaning-in-Place and Sterilization-in-Place BOCCARD MANAGES EACH AND EVERY STEPS OF YOUR PROCESS DESIGN SOLUTION Our mission: to design and build turnkey process solutions
03 PERSONAL HYGIENE Make-up remover Toothpaste Gel Soap Mouthwash HAIR CARE Shampoo & conditioner Hair masks Lotions Gels Oils Dyes SKIN CARE Creams & ointments Oil, milk, exfoliation MAKE-UP Mascara Lipstick Powders (eyeliner, foundation, etc.) Nail varnish FLAMMABLE GELS & LOTIONS PERFUMES With agencies and subsidiaries in more than 30 countries, Boccard has an outstanding ability to assist your company’s worldwide expansion. We value long-term partnerships, including an after-sales service dedicated to continuous performance improvement. Working with our international team of skilled, multidisciplinary project leaders, engineers and technicians, Boccard applies an unrivalled level of knowledge and expertise. Boccard supports your production processes by providing a single contact person who manages your project from kick-off through to final acceptance. Through the strict application of internationally-established best practice policies, Boccard guarantees that your project will be managed in a responsive manner and to a high degree of certification, in line with our PQP charter and manual: «Prevention, Quality, and Productivity» Because we know how to do so within very short leadtimes, within budget, and everywhere in the world, Because we design fully open and independent automated systems for your project, Because we are able to integrate the best process equipment, selected jointly with you, Boccard is the ideal partner for turnkey new plant, plant extension and compliance revamping projects. Because Boccard is able to respond quickly and comply with distribution market requirements via its international network of agencies,
Global, high-performance solutions that bring your ideas to life 04 « During the four years of compliance work on our perfumes chain, with no production shutdown, Boccard and CSC proved that they were up to the task and fully met our requirements. » P.G., Parfums Christian Dior IMPLEMENTING YOUR INDUSTRY VISION To solve your cleaning-in-place issues, our process engineers design and incorporate effective solutions and fixed or mobile CIP stations. Our technicians comply with international regulatory and environmental requirements to optimize your water consumption, energy consumption and product losses. WITH OUR PROVEN SOLUTIONS Boccard’s extensive experience across a wide range of cosmetic products (powders, aqueous solutions, oils, emulsions, high-viscosity oils, etc.), benefits your business with a shared feedback on our existing plants to ensure that your project is equipped with the best process solutions. For transfer operations, Boccard has developed innovative solutions covering flow transfer panels with intelligent, quick and secure process connectors (SIPEC 2013 award: Boclock) and pipe pigging (Optilines +, intelligent pigging solution). BASED ON MODULAR DESIGN With standard module blocks assembled according to your requirements, we are able to deliver a solution tailored to your specific needs, reducing the project lifecycle time from design to commissioning. EVEN IN EXTREME ENVIRONMENTS: ATEX From the initial skid design phase, Boccard helps to deliver your risk analysis and deploys all available methodologies, tools and technologies to prevent potential explosive hazards, working in close relationship with a notified body. Boccard ALSO OFFERS A range of innovative solutions to simplify your production processes: • Mobilis : ATEX-compliant mobile tanks • Boclock : a process connector secure transfer operations, «Innovation Award» at SIPEC trade show • Optilines + : intelligent pigging solution • Optibox : cleaning (CIP) under control ABSOLUTE CONFIDENTIALITY: NDA ATEX CERTIFICATION
SUPPLY CHAIN CONTROLS Because the success of every project also depends on logistics, Boccard guarantees the timely delivery of on-site equipment, even in unstable political or cultural environments, thanks to its reliable and proven project management. We provide reliability for your project by prefabricating «plug play» modules. Thanks to our international agency network, we can build these modules in workshops located all over the world. ASSISTINGYOUWORLDWIDE OUr project teams are accustomed to work everywhere in the world: in the USA, Brazil, China, Russia, Egypt, Spain, Belgium, France, and elsewhere,. Our knowledge of the field and our superior project management expertise allows us to acquire the services of proven local sub- contractors, in order to provide you with an optimal, cost-effective global solution. We build our process equipment solutions to relevant international standards (ASME BPE, CODAP, DESP, BS, GOST and Stamp ü) complying also with regulatory requirements (FDA, EU, GMP, GAMP 5, etc.). CONSTRUCTION MODELING To ensure effective communication, Boccard has established a unique design office that acts as a platform for collaboration and project review - a system that is based on the 3D modeling of part (or all of) your plant and of the projected facilities. This way, you can view your production tools before they are built and installed. We prefabricate pilot or industrial skids, seek your approval for the designs and ergonomics and perform FAT tests before they are shipped to site. From independent, modular skids to full production plants 05 AT BOCCARD, OUR SUPERB LEVEL OF WIDE-RANGING EXPERTISE ALLOWS US TO BRING TOGETHER INNOVATIVE TEAMS OF EXPERIENCED PROFESSIONALS. THIS EXPERTISE DRIVES THE SUCCESS OF YOUR PROJECT! REGARDLESS OF ITS SIZE.
Resources and manpower: a synergy of skills to deliver guaranteed success MAJOR MOBILIZATION CAPACITY Theteamyouworkwithduringtheprojectisthesame onethatcommissionsyourfacility.Boccardistheonly industrialintegratorabletomobilizeastart-upteam featuringmorethanadozenautomationspecialists, technicians,andengineers.Withourin-depthknowledge oftheprocessandoperationsofyourfacility,weare abletoensurethatyoureceivethebestpossiblestart-up service,includingSATtestsandIQ/OQqualification. GUARANTEED INDEPENDENT SOURCING We are independent from manufacturers (valves, fittings, instrumentation, PLCs, etc.), meaning that we are always able to offer the best technical solution under all circumstances and integrate the most suitable equipment for your application and your facility. YOUR PROCESS: FULLY CONTROLLED Our engineers design strong, and fully-open automation systems that are based on the major solutions currently available (Siemens, Rockwell, Emerson, Wonderware, etc.). Your teams are involved from the outset, playing an active role in the design and ergonomics of the control system. Our simulation platforms allow you to test your entire facility and train your operators prior to start-up. PROCESS ENGINEERING EXCELLENCE We understand the complexity of production lines and our design office features a wide variety of skills, with experts in processes (URS, PFD, PID, etc.), mechanics (frame skid, agitation, etc.), tank-building and piping (premix tanks, preparation, storage, transfer, etc.), instrumentation (pressure, temperature, pH, flow, level, etc.), automation, control, supervision (stakeholders, operator control desk, acceptance, overview, etc.), protocols, tests, electricity design studies, and technical documentation. 06
The best of agitation MIXING IS A MAJOR STAGE OF THE PROCESS AND PLAYS A CRITICAL ROLE IN THE QUALITY AND INTEGRITY OF THE FINISHED PRODUCT. WITH A WIDE VARIETY OF DOSAGE FORMS AND VISCOSITIES, AND PRODUCTS THAT ARE ADHESIVE, FATTY, FLAMMABLE OR NON-NEWTONIAN WITH UNUSUAL FLOW BEHAVIORS, EXTENSIVE, IN-DEPTH EXPERTISE IS REQUIRED. BOCCARD POSSESSES SUCH EXPERTISE. 07 Our tank-construction facility specializes in the design and manufacture of stainless steel tanks in line with CODAP, ASME BPE, and GOST standards, with integrated mixing systems. Our tanks are able to withstand extreme pressures and full vacuum, can be sterilized in place (steam), and can be fitted with a double jacket for heat exchange. Three-blade mixer for mixing aqueous phases Anchor or coaxial (counter-rotating) mixing for thick products Tank-bottom homogenizers for dispersing powders and emulsion Jagged turbine for optimal dispersion of large quantities of powder Whether used for mixing, dispersion, emulsion, or pigging, our mixers and homogenizers deliver exceptional performance, producing high-quality products while driving down production time. Our experts are there to advise you. Our raw material mixing and incorporation systems enable you to perform even the most complex mixing operations. Integration of dynamic mixers from 250 to 1,200 liters, with de-clumping tool and stable temperature inside the mixing chamber Manual or automatic introduction of raw materials (in inert atmosphere for potentially explosive materials) Preparation, heating, and binder spraying in the mixing chamber Incorporation of mother-of-pearl after milling Sample-taking, either manually or automatically
BOCCARD S.A. Health Beauty Department 158 avenue Roger Salengro - BP 36080 69604 VILLEURBANNE CEDEX - France Tél : + 33 4 37 28 12 00 Fax : +33 4 37 28 12 05 Contact : cosmetics@boccard.com www.boccard.com Conception/photos:Boccard-Thinkstock - Boccard has a presence in more than 30 countries worldwide -

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Boccard-Cosmetics_Process_Solutions

  • 2. 02 AS A LEADING-EDGE INDUSTRIAL INTE- GRATOR, BOCCARD DESIGNS AND BUILDS UNIQUE, INNOVATIVE PROCESS SOLUTIONS THAT FACILATE THE PRODUCTION OF ALL COSMETICS AND PERSONAL HYGIENE, DEN- TAL, HAIR AND SKIN CARE PRODUCTS. BOCCARD IS THE INDUSTRIAL INTEGRATOR THAT BRINGS YOUR PROJECTS TO LIFE – ON TIME AND ON BUDGET. OUR COMMITTMENT TO QUALITY AND PERFORMANCE MEANS BOCCARD ALWAYS DELIVERS PROCESS SO- LUTIONS THAT ARE CAREFULLY DESIGNED TO MEET OUR CUSTOMERS’ VARIED DEMANDS AND SPECIFICATIONS. AT BOCCARD, WE UNDERSTAND THE IMPOR- TANCE OF « TIME TO MARKET » REQUIREMENTS. Storage / Automated transfer Agitation / Dispersion and incorporation of powders / Emulsion In line homogenization / Final preparation / Transfer to filling and packing lines Cleaning-in-Place and Sterilization-in-Place BOCCARD MANAGES EACH AND EVERY STEPS OF YOUR PROCESS DESIGN SOLUTION Our mission: to design and build turnkey process solutions
  • 3. 03 PERSONAL HYGIENE Make-up remover Toothpaste Gel Soap Mouthwash HAIR CARE Shampoo & conditioner Hair masks Lotions Gels Oils Dyes SKIN CARE Creams & ointments Oil, milk, exfoliation MAKE-UP Mascara Lipstick Powders (eyeliner, foundation, etc.) Nail varnish FLAMMABLE GELS & LOTIONS PERFUMES With agencies and subsidiaries in more than 30 countries, Boccard has an outstanding ability to assist your company’s worldwide expansion. We value long-term partnerships, including an after-sales service dedicated to continuous performance improvement. Working with our international team of skilled, multidisciplinary project leaders, engineers and technicians, Boccard applies an unrivalled level of knowledge and expertise. Boccard supports your production processes by providing a single contact person who manages your project from kick-off through to final acceptance. Through the strict application of internationally-established best practice policies, Boccard guarantees that your project will be managed in a responsive manner and to a high degree of certification, in line with our PQP charter and manual: «Prevention, Quality, and Productivity» Because we know how to do so within very short leadtimes, within budget, and everywhere in the world, Because we design fully open and independent automated systems for your project, Because we are able to integrate the best process equipment, selected jointly with you, Boccard is the ideal partner for turnkey new plant, plant extension and compliance revamping projects. Because Boccard is able to respond quickly and comply with distribution market requirements via its international network of agencies,
  • 4. Global, high-performance solutions that bring your ideas to life 04 « During the four years of compliance work on our perfumes chain, with no production shutdown, Boccard and CSC proved that they were up to the task and fully met our requirements. » P.G., Parfums Christian Dior IMPLEMENTING YOUR INDUSTRY VISION To solve your cleaning-in-place issues, our process engineers design and incorporate effective solutions and fixed or mobile CIP stations. Our technicians comply with international regulatory and environmental requirements to optimize your water consumption, energy consumption and product losses. WITH OUR PROVEN SOLUTIONS Boccard’s extensive experience across a wide range of cosmetic products (powders, aqueous solutions, oils, emulsions, high-viscosity oils, etc.), benefits your business with a shared feedback on our existing plants to ensure that your project is equipped with the best process solutions. For transfer operations, Boccard has developed innovative solutions covering flow transfer panels with intelligent, quick and secure process connectors (SIPEC 2013 award: Boclock) and pipe pigging (Optilines +, intelligent pigging solution). BASED ON MODULAR DESIGN With standard module blocks assembled according to your requirements, we are able to deliver a solution tailored to your specific needs, reducing the project lifecycle time from design to commissioning. EVEN IN EXTREME ENVIRONMENTS: ATEX From the initial skid design phase, Boccard helps to deliver your risk analysis and deploys all available methodologies, tools and technologies to prevent potential explosive hazards, working in close relationship with a notified body. Boccard ALSO OFFERS A range of innovative solutions to simplify your production processes: • Mobilis : ATEX-compliant mobile tanks • Boclock : a process connector secure transfer operations, «Innovation Award» at SIPEC trade show • Optilines + : intelligent pigging solution • Optibox : cleaning (CIP) under control ABSOLUTE CONFIDENTIALITY: NDA ATEX CERTIFICATION
  • 5. SUPPLY CHAIN CONTROLS Because the success of every project also depends on logistics, Boccard guarantees the timely delivery of on-site equipment, even in unstable political or cultural environments, thanks to its reliable and proven project management. We provide reliability for your project by prefabricating «plug play» modules. Thanks to our international agency network, we can build these modules in workshops located all over the world. ASSISTINGYOUWORLDWIDE OUr project teams are accustomed to work everywhere in the world: in the USA, Brazil, China, Russia, Egypt, Spain, Belgium, France, and elsewhere,. Our knowledge of the field and our superior project management expertise allows us to acquire the services of proven local sub- contractors, in order to provide you with an optimal, cost-effective global solution. We build our process equipment solutions to relevant international standards (ASME BPE, CODAP, DESP, BS, GOST and Stamp ü) complying also with regulatory requirements (FDA, EU, GMP, GAMP 5, etc.). CONSTRUCTION MODELING To ensure effective communication, Boccard has established a unique design office that acts as a platform for collaboration and project review - a system that is based on the 3D modeling of part (or all of) your plant and of the projected facilities. This way, you can view your production tools before they are built and installed. We prefabricate pilot or industrial skids, seek your approval for the designs and ergonomics and perform FAT tests before they are shipped to site. From independent, modular skids to full production plants 05 AT BOCCARD, OUR SUPERB LEVEL OF WIDE-RANGING EXPERTISE ALLOWS US TO BRING TOGETHER INNOVATIVE TEAMS OF EXPERIENCED PROFESSIONALS. THIS EXPERTISE DRIVES THE SUCCESS OF YOUR PROJECT! REGARDLESS OF ITS SIZE.
  • 6. Resources and manpower: a synergy of skills to deliver guaranteed success MAJOR MOBILIZATION CAPACITY Theteamyouworkwithduringtheprojectisthesame onethatcommissionsyourfacility.Boccardistheonly industrialintegratorabletomobilizeastart-upteam featuringmorethanadozenautomationspecialists, technicians,andengineers.Withourin-depthknowledge oftheprocessandoperationsofyourfacility,weare abletoensurethatyoureceivethebestpossiblestart-up service,includingSATtestsandIQ/OQqualification. GUARANTEED INDEPENDENT SOURCING We are independent from manufacturers (valves, fittings, instrumentation, PLCs, etc.), meaning that we are always able to offer the best technical solution under all circumstances and integrate the most suitable equipment for your application and your facility. YOUR PROCESS: FULLY CONTROLLED Our engineers design strong, and fully-open automation systems that are based on the major solutions currently available (Siemens, Rockwell, Emerson, Wonderware, etc.). Your teams are involved from the outset, playing an active role in the design and ergonomics of the control system. Our simulation platforms allow you to test your entire facility and train your operators prior to start-up. PROCESS ENGINEERING EXCELLENCE We understand the complexity of production lines and our design office features a wide variety of skills, with experts in processes (URS, PFD, PID, etc.), mechanics (frame skid, agitation, etc.), tank-building and piping (premix tanks, preparation, storage, transfer, etc.), instrumentation (pressure, temperature, pH, flow, level, etc.), automation, control, supervision (stakeholders, operator control desk, acceptance, overview, etc.), protocols, tests, electricity design studies, and technical documentation. 06
  • 7. The best of agitation MIXING IS A MAJOR STAGE OF THE PROCESS AND PLAYS A CRITICAL ROLE IN THE QUALITY AND INTEGRITY OF THE FINISHED PRODUCT. WITH A WIDE VARIETY OF DOSAGE FORMS AND VISCOSITIES, AND PRODUCTS THAT ARE ADHESIVE, FATTY, FLAMMABLE OR NON-NEWTONIAN WITH UNUSUAL FLOW BEHAVIORS, EXTENSIVE, IN-DEPTH EXPERTISE IS REQUIRED. BOCCARD POSSESSES SUCH EXPERTISE. 07 Our tank-construction facility specializes in the design and manufacture of stainless steel tanks in line with CODAP, ASME BPE, and GOST standards, with integrated mixing systems. Our tanks are able to withstand extreme pressures and full vacuum, can be sterilized in place (steam), and can be fitted with a double jacket for heat exchange. Three-blade mixer for mixing aqueous phases Anchor or coaxial (counter-rotating) mixing for thick products Tank-bottom homogenizers for dispersing powders and emulsion Jagged turbine for optimal dispersion of large quantities of powder Whether used for mixing, dispersion, emulsion, or pigging, our mixers and homogenizers deliver exceptional performance, producing high-quality products while driving down production time. Our experts are there to advise you. Our raw material mixing and incorporation systems enable you to perform even the most complex mixing operations. Integration of dynamic mixers from 250 to 1,200 liters, with de-clumping tool and stable temperature inside the mixing chamber Manual or automatic introduction of raw materials (in inert atmosphere for potentially explosive materials) Preparation, heating, and binder spraying in the mixing chamber Incorporation of mother-of-pearl after milling Sample-taking, either manually or automatically
  • 8. BOCCARD S.A. Health Beauty Department 158 avenue Roger Salengro - BP 36080 69604 VILLEURBANNE CEDEX - France Tél : + 33 4 37 28 12 00 Fax : +33 4 37 28 12 05 Contact : cosmetics@boccard.com www.boccard.com Conception/photos:Boccard-Thinkstock - Boccard has a presence in more than 30 countries worldwide -