Brickmaking
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This document discusses the process of manufacturing bricks. It begins by explaining that bricks are made by molding clay into rectangular blocks and then drying and burning them. Bricks are a durable building material commonly used in construction. The document then outlines the key steps to make bricks, which are winning clay from the earth, preparing the clay in a pug mill, moulding the clay into blocks using moulding boxes, drying the molded bricks, and finally burning them in a kiln at high temperatures. It also lists important components of good brick-making clay and harmful ingredients to avoid.
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2. The document discusses the manufacturing process of bricks including preparing the brick earth by blending clay with additives, molding, drying, and burning the bricks.
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properties of bricks
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features of bricks
How bricks are made
Preparation of brick earth
Moulding of bricks
Drying of bricks
Burning of bricks
PREPARATION OF BRICK EARTH
Removal of loose soil:
About 30 cm depth contains a lot of impurities
like organic matter and hence
it should be taken out and thrown away.
Digging, spreading and cleaning:
The earth is then dug out from the ground.
This earth is spread into heaps
about 50 to 150 cm height.
Weathering:
The earth is then exposed to atmosphere for softening.
The period may be Of
few weeks to a season.
Hand moulding
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A wooden rectangular mould made in the shape of a brick is normally used for this purpose.
Machine moulding
The clay is placed in the machine, it comes out through the opening Under pressure.
It is cut to bricks by steel wires fixed into frames.
These bricks are also called wire cut bricks.
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contain 7 to 30 percent moisture, depending upon the
forming method.
most of this water is evaporated in dryer chambers
temperatures about 100 尊F to 400 尊F (38 尊C to 204 尊C).
time, is between 24 to 48 hours.
Heat and humidity must be carefully regulated to avoid cracking in the brick.
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Definition of bricks
properties of bricks
types of bricks
features of bricks
How bricks are made
Preparation of brick earth
Moulding of bricks
Drying of bricks
Burning of bricks
PREPARATION OF BRICK EARTH
Removal of loose soil:
About 30 cm depth contains a lot of impurities
like organic matter and hence
it should be taken out and thrown away.
Digging, spreading and cleaning:
The earth is then dug out from the ground.
This earth is spread into heaps
about 50 to 150 cm height.
Weathering:
The earth is then exposed to atmosphere for softening.
The period may be Of
few weeks to a season.
Hand moulding
When moulding is done with hand it is called hand moulding.
A wooden rectangular mould made in the shape of a brick is normally used for this purpose.
Machine moulding
The clay is placed in the machine, it comes out through the opening Under pressure.
It is cut to bricks by steel wires fixed into frames.
These bricks are also called wire cut bricks.
DRYING OF BRICKS
contain 7 to 30 percent moisture, depending upon the
forming method.
most of this water is evaporated in dryer chambers
temperatures about 100 尊F to 400 尊F (38 尊C to 204 尊C).
time, is between 24 to 48 hours.
Heat and humidity must be carefully regulated to avoid cracking in the brick.
BURNING OF BRICKS
INTERMITTENT KILN
Highly inefficient & labor-intensive.
Use coal + scavenged fuels
Most common, most primitive, most polluting
Temporary Structures
High Alumina Bricks High alumina bricks from 50% up to 90% alumina
Various selected superior grade aggregates to meet the various service conditions of various types of furnaces like laddie, blast furnace, cement and sponge iron rotary kiln.
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These bricks have either pale green or gray color.
these are prepared from a small, dry aggregate concrete which is formed in steel molds by using vibration and compaction.
Fire Brick
A Fire brick is a block of ceramic material
used in masonry construction and sized to be layer with one hand using mortar.
bricks may be made from type of material .
these are built primarily to withstand high heat and also find applications in extreme mechanical, chemical, or thermal stresses.
the brick is widely used as refractory insulating bricks for maintaining insistent temperature.
Light Weight Hollow Blocks
This blocks are used in construction of houses in earthquake prone areas.
These bricks are made of fly ash, cement, lime, gypsum, stone dust etc.
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Uses of bricks
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The document discusses bricks, including their composition, manufacturing process, types, and testing. It can be summarized as:
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1. The document provides a lecture note on civil engineering materials and construction that outlines the syllabus and covers topics like brick, cement, concrete and other building materials.
2. It discusses in detail the manufacturing process of bricks, including preparing clay, moulding, drying and burning bricks using clamp burning or kiln burning methods.
3. The ideal constituents of brick earth are outlined, and different types of moulding like hand moulding and machine moulding are explained. Kiln burning is described as a more efficient method than clamp burning.Lecture1424085991
Lecture1424085991KINGSHUKMUKHERJEE11
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1. The document provides a lecture note on civil engineering materials and construction. It covers topics like brick, cement, concrete and their properties.
2. The syllabus outlines 4 modules covering materials like brick, cement, concrete, arches, cavity walls, stairs, fire resistance, plastering and more.
3. Brick manufacturing involves preparing clay, moulding, drying and burning. Moulding can be done by hand or machine. Bricks are dried and then burned in clamps or kilns for strength and durability.Bricks
BricksGURIJALAUJWALKUMAR
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This document discusses the process of manufacturing clay bricks. It begins by describing the ideal properties and composition of brick-making clay, including the optimal percentages of key constituents like alumina, silica, lime, and iron oxide. It then outlines the four main steps in brick production: preparing the clay through weathering, blending, and tempering; moulding bricks by hand or machine; air drying the moulded bricks; and firing the dried bricks in clamps or kilns. The ideal plasticity and strength of the clay for shaping is emphasized.Bricks
Brickshlksd
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Bricks are artificial rectangular blocks made from clay that are dried and fired. They are used widely in construction due to properties like light weight, durability, and flexibility. The manufacturing process involves preparing clay material, shaping bricks, drying, and firing. Good bricks are uniform in color, shape, size and have high compressive strength and resistance to weathering. Various types of bricks exist for different applications like plinth bricks, hollow bricks, and fire bricks.Bricks 
Bricks Anant Nautiyal
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A brick is a block or a single unit of a ceramic material used in masonry construction. Typically bricks are stacked together or laid as brickwork using various kinds of mortar to hold the bricks together and make a permanent structure.
Bricks are typically produced in common or standard sizes in bulk quantities. They have been regarded as one of the longest lasting and strongest building materials used throughout history.Bricks 
Bricks Shah Naseer
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A small hard block of backed clay that is used to build structure
such as houses and sometimes to make streets ,paths ,etc
Another definition
Molded rectangular block of clay backed by sun or in a kiln until hard and use as a buildings and paving material.
11 may 2021 work of brick 1 (2).pdf
11 may 2021 work of brick 1 (2).pdfHarshitGarg747022
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A brick is a block used for building walls, pavements, and other masonry elements. Bricks are made from dried clay but can also be made from other chemically cured construction materials. There are four main steps to manufacturing bricks: (1) preparing the clay by excavating, cleaning, and weathering it, (2) molding bricks by hand or machine, (3) drying the bricks for 7-14 days, and (4) burning the bricks in clamps or kilns. Good brick composition includes 20-30% alumina, silica, up to 5% lime and iron oxide, and a small amount of magnesia.Building construction materials - brick 
Building construction materials - brick D. Y. Patil College of Engineering & Technology, Kolhapur, Maharastra, India
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This document discusses building construction materials, specifically bricks. It covers the constituents needed for good brick earth, the manufacturing process of bricks which involves preparation of clay, moulding, drying, and burning. It describes hand moulding and machine moulding methods. Bricks can be burnt using clamp burning or kiln burning. Finally, it classifies burnt bricks into four categories based on their manufacturing and preparation: first class, second class, third class, and fourth class bricks.Fundamental of building construction (Bricks)
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Notes for bricks used for building construction.Brick PPT for engineering works helping .pdf
Brick PPT for engineering works helping .pdfRajeshYadav438205
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This document discusses the process of manufacturing bricks. It begins by describing the composition of bricks, noting that good bricks should contain 20-30% alumina, 50-60% silica, and small amounts of lime, iron oxide, and magnesia. The document then outlines the key steps in brick manufacturing: preparation of clay, moulding, drying, and burning. Moulding can be done by hand or machine, drying takes 3-10 days, and burning involves dehydration, oxidation and vitrification to harden the bricks. Proper composition and manufacturing process are necessary to produce durable bricks of consistent quality.Bricks
BricksRimpi Baro
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This document discusses the process of manufacturing bricks. It begins by describing the composition of bricks, noting that good bricks should contain 20-30% alumina, 50-60% silica, and small amounts of lime, iron oxide, and magnesia. The document then outlines the key steps in brick manufacturing: preparation of clay, moulding, drying, and burning. For moulding, it describes hand and machine methods, and for burning it explains the three stages of dehydration, oxidation, and vitrification. The document provides details on each stage of the manufacturing process.Pdf lect #_8_bricks
Pdf lect #_8_brickszain shahzad
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Bricks are one of the oldest manufactured building materials. They are made by molding clay into blocks and drying and burning them. Bricks have several advantages such as variety of color/shape/texture, durability, strength, and availability. They are lighter than stones.
There are various tests conducted on bricks to check qualities like water absorption, crushing strength, hardness, presence of soluble salts, size, shape, soundness, and structure. Bricks are used widely in structural construction as well as decoratively. Good bricks are uniform in size/shape with sharp edges, give a clear ringing sound, and absorb less than 20% water. Various types of bricks include burnt bricks classified by quality, and special types likeManufacturing of bricks
Manufacturing of bricksGAJA GOVIND BABU
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The document summarizes the key steps in manufacturing bricks:
1) Preparation of clay involves removing topsoil, digging clay, cleaning impurities, weathering, blending ingredients, and tempering clay in a pug mill.
2) Moulding is done by hand or machine to form bricks which are then dried for several days.
3) Bricks are burned in clamps or kilns to harden them, with the burning process taking 1-2 months.
4) Special shaped bricks are made for architectural features like rounded corners.Building construction materials - brick
Building construction materials - brick D. Y. Patil College of Engineering & Technology, Kolhapur, Maharastra, India
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- 2. How to manufacture the brick? and where it is used? Brick is a mixture of clay and water. The bricks are arranged by moulding clay in rectangular block of uniform size and then by drying and burning these blocks. Bricks are used in construction of buildings,walls,and e.t.c.
- 3. Why it is used? The common bricks are one of the oldest building material and it is extensively used at present leading material of construction. Because of its durability, strength, reliability, low cast, and easy availability.
- 4. The bricksaretwo types 1) sun dried bricks 2) burning bricks
- 6. Composition of good brick earth 1) Alumina 2) Silica 3) Lime 4) Oxide of iron 5) Magnesia
- 7. Harmful ingredients inbrickearth 1)Lime 2)Iron pyrites 3) Alkalis 4) Pebbles 5) Vegetation and Organicmattra
- 8. Making the bricks are five steps:1) WINNING or MINING 2) PREPARATION OF CLAY 3)MOULDING 4)DRYING 5)BURNING
- 9. 1) Winning (or) mining the clay
- 10. WINNIG Select the good clay area. Remove the clay up to 200mm depth.
- 11. 2) Preparation of the clay by pug mill:
- 12. preparation of clay by pug mill: A pug mill consists of a conical iron tub with cover at its top. The bottom of tub is covered except for the hole to take out pugged earth. The diameter of the pug mill at bottom is about 800mm and that top is about 1 meter.
- 14. Moulding box: In hand moulding ,bricks are moulded by hand. A typical wooden mould is shown in fig should be prepared from well seasoned wood.
- 15. After moulding put the bricks on the barrow(up to 26 bricks)
- 16. 4) Drying:
- 18. 5) Burning: Starting temperature is 650 degrees After some time 1100 deg
- 19. BRICK HOUSE: