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息 2016 Gerber Technology
Bryon Kucharski
Final Presentation
Summer 2016
息 2016 Gerber Technology
 Electrical Engineering Intern
 Reporting to Steve Hayes
 Robert Petersons Mentor
 Wentworth Institute of Technology
 Boston, MA
 2018 Graduate
 B.S. in Computer Engineering
 Minor in Computer Science
About Me
息 2016 Gerber Technology
 Wentworth Institute of Technology Baseball
 Catcher
 From East Haven, Connecticut
About Me
息 2016 Gerber Technology
 Acceptable Quality Limit (AQL) Updates
 collaborated with Ying Jiang
 outlined the Google Script
 Material Variance Allowance (MVA) Email System
 Paragon Rev K Issue
 Paragon Test Software
 Paragon Test Fixture
Projects
息 2016 Gerber Technology
Material Variance Allowance (MVA) Email System
息 2016 Gerber Technology
 Tool for supplier to interface with Geber Quality/Engineering
 Not functioning
 Created by former employee
Google Form Google Sheet Responses
Material Variance Allowance (MVA) Email System
息 2016 Gerber Technology
Material Variance Allowance (MVA) Email System
 Added improvements to increase functionality
Pre Filled Google Form Automatic Supplier Number Search by MVA/Supplier
息 2016 Gerber Technology
 Created a documentation page for future reference
Instructions Table of Contents Example Page
Material Variance Allowance (MVA) Email System
息 2016 Gerber Technology
Paragon Rev K Issue
息 2016 Gerber Technology
Paragon Board Rev K Issue
 Newest revision of Paragon Table board
 Failed most test from test rig
 Six boards from Altek Electronics
 Numerous steps to try and locate source
of error
 Ran boards on test machine
 Ran boards through test rig
 Searched through schematic
 Removed wires
Three Removed Wires
Board on test machine
息 2016 Gerber Technology
Paragon Board Rev K Issue
 Boards fully functional after ran
on machine for x amount of time
 Realized boards must be simply
powered on for x amount of time
 U40 component burns out which
allows board to function properly
Table Board with removed component
息 2016 Gerber Technology
Altek Electronics
Full service manufacturer of printed circuit board and assemblies
Manufacturer of Paragon PCBAs
Two Visits
 Update test rig after rev K issue
 Troubleshoot problem with Infinity Plotter circuit board
Software Integration
 Collaborated with Andy Zaharek
 Both worked on software updates at the same time
 Needed to collaborate so end result is identical
 Communication through email
息 2016 Gerber Technology
Paragon Test Software
息 2016 Gerber Technology
Paragon Test Software
 Each board had an associated test program
 Combined three different test program into one overall test
 Automatically detect which board is connected
 Graphical Improvements
息 2016 Gerber Technology
Paragon Test Software
息 2016 Gerber Technology
Paragon Test Software
息 2016 Gerber Technology
Paragon Test Software
息 2016 Gerber Technology
Paragon Test Software
息 2016 Gerber Technology
Paragon Test Fixture
息 2016 Gerber Technology
Paragon Test Fixture
 Current Test Fixture disorganized
 One cable bundle per board
 Many sub cables per bundle
 Many wires per cable
 Create fixture with all boards mounted with an organized cable set
 Improves ease of use and overall appearance
息 2016 Gerber Technology
Paragon Test Fixture
Old Test Fixture
Limited Room to Work All Three Cable Bundles
息 2016 Gerber Technology
Paragon Test Fixture
New Test Fixture
New Connector Organizing
息 2016 Gerber Technology
Paragon Test Fixture
New Test Fixture
息 2016 Gerber Technology
Paragon Test Fixture
New Test Fixture
Mounted Boards / New Cable
息 2016 Gerber Technology
Paragon Test Fixture
New Test Fixture
New Cable
息 2016 Gerber Technology
Skills Acquired/Improved
 Coupling Capacitors
 Soldering (Types of solder, Surface Mounts)
 Oscilloscopes
 Schmitt triggers
 Hysteresis
 Official software release
 Object Oriented Programming
 C#
 SVN Version Control
 Official software releases
 In Circuit Testing
 Wire Crimping/Crimp tool
 Google Apps Scripting
 SAP
 Gerber Edge
 Omega 5.0
 Composer
息 2016 Gerber Technology
Oops . . .
Thank you to Robert Peterson!
息 2016 Gerber Technology
Future
 Continue with Paragon Test Fixture
 Material Deviation Allowance System
(MDA) and Documentation
 Similar to MVA System
息 2016 Gerber Technology
Special Thanks
 Stephen Hayes
 Bill Mazza
 Robert Peterson
 Eric Boutin
 Carl Hernberg
 Bill Sokol
 Geoffrey Cheston
 Kurt Meyerhardt
 Erin Zocco
And of course many more!
息 2016 Gerber Technology
Questions?

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Bryon Kucharski Presentation

  • 1. 息 2016 Gerber Technology Bryon Kucharski Final Presentation Summer 2016
  • 2. 息 2016 Gerber Technology Electrical Engineering Intern Reporting to Steve Hayes Robert Petersons Mentor Wentworth Institute of Technology Boston, MA 2018 Graduate B.S. in Computer Engineering Minor in Computer Science About Me
  • 3. 息 2016 Gerber Technology Wentworth Institute of Technology Baseball Catcher From East Haven, Connecticut About Me
  • 4. 息 2016 Gerber Technology Acceptable Quality Limit (AQL) Updates collaborated with Ying Jiang outlined the Google Script Material Variance Allowance (MVA) Email System Paragon Rev K Issue Paragon Test Software Paragon Test Fixture Projects
  • 5. 息 2016 Gerber Technology Material Variance Allowance (MVA) Email System
  • 6. 息 2016 Gerber Technology Tool for supplier to interface with Geber Quality/Engineering Not functioning Created by former employee Google Form Google Sheet Responses Material Variance Allowance (MVA) Email System
  • 7. 息 2016 Gerber Technology Material Variance Allowance (MVA) Email System Added improvements to increase functionality Pre Filled Google Form Automatic Supplier Number Search by MVA/Supplier
  • 8. 息 2016 Gerber Technology Created a documentation page for future reference Instructions Table of Contents Example Page Material Variance Allowance (MVA) Email System
  • 9. 息 2016 Gerber Technology Paragon Rev K Issue
  • 10. 息 2016 Gerber Technology Paragon Board Rev K Issue Newest revision of Paragon Table board Failed most test from test rig Six boards from Altek Electronics Numerous steps to try and locate source of error Ran boards on test machine Ran boards through test rig Searched through schematic Removed wires Three Removed Wires Board on test machine
  • 11. 息 2016 Gerber Technology Paragon Board Rev K Issue Boards fully functional after ran on machine for x amount of time Realized boards must be simply powered on for x amount of time U40 component burns out which allows board to function properly Table Board with removed component
  • 12. 息 2016 Gerber Technology Altek Electronics Full service manufacturer of printed circuit board and assemblies Manufacturer of Paragon PCBAs Two Visits Update test rig after rev K issue Troubleshoot problem with Infinity Plotter circuit board Software Integration Collaborated with Andy Zaharek Both worked on software updates at the same time Needed to collaborate so end result is identical Communication through email
  • 13. 息 2016 Gerber Technology Paragon Test Software
  • 14. 息 2016 Gerber Technology Paragon Test Software Each board had an associated test program Combined three different test program into one overall test Automatically detect which board is connected Graphical Improvements
  • 15. 息 2016 Gerber Technology Paragon Test Software
  • 16. 息 2016 Gerber Technology Paragon Test Software
  • 17. 息 2016 Gerber Technology Paragon Test Software
  • 18. 息 2016 Gerber Technology Paragon Test Software
  • 19. 息 2016 Gerber Technology Paragon Test Fixture
  • 20. 息 2016 Gerber Technology Paragon Test Fixture Current Test Fixture disorganized One cable bundle per board Many sub cables per bundle Many wires per cable Create fixture with all boards mounted with an organized cable set Improves ease of use and overall appearance
  • 21. 息 2016 Gerber Technology Paragon Test Fixture Old Test Fixture Limited Room to Work All Three Cable Bundles
  • 22. 息 2016 Gerber Technology Paragon Test Fixture New Test Fixture New Connector Organizing
  • 23. 息 2016 Gerber Technology Paragon Test Fixture New Test Fixture
  • 24. 息 2016 Gerber Technology Paragon Test Fixture New Test Fixture Mounted Boards / New Cable
  • 25. 息 2016 Gerber Technology Paragon Test Fixture New Test Fixture New Cable
  • 26. 息 2016 Gerber Technology Skills Acquired/Improved Coupling Capacitors Soldering (Types of solder, Surface Mounts) Oscilloscopes Schmitt triggers Hysteresis Official software release Object Oriented Programming C# SVN Version Control Official software releases In Circuit Testing Wire Crimping/Crimp tool Google Apps Scripting SAP Gerber Edge Omega 5.0 Composer
  • 27. 息 2016 Gerber Technology Oops . . . Thank you to Robert Peterson!
  • 28. 息 2016 Gerber Technology Future Continue with Paragon Test Fixture Material Deviation Allowance System (MDA) and Documentation Similar to MVA System
  • 29. 息 2016 Gerber Technology Special Thanks Stephen Hayes Bill Mazza Robert Peterson Eric Boutin Carl Hernberg Bill Sokol Geoffrey Cheston Kurt Meyerhardt Erin Zocco And of course many more!
  • 30. 息 2016 Gerber Technology Questions?