The document discusses cement grinding and comminution engineering. It introduces topics like the cascading effect of grinding media charge, overview of internal elements of cement mills, operation of cement mills, chamber sampling, operation of separators, cement grinding systems, laws of comminution, and comminution methods. Comminution accounts for 50-70% of electrical energy consumption in plants. Methods include compression, friction/shear, inter-particle contact forces, and impact forces.
2. CONTENTSCONTENTS
1. Introduction
2. Cascading Effect of Grinding Media Charge
3. Grinding with Cement Mills Over View Internal
Element
4. Over view Internal Element
5. Operation of Cement Mills
6. Chamber Sampling.
7. Seperator
8. Operation of Seperator
a. Seperator Efficiency
b. Circulating load
c. Tromp curve
9. Cement Grinding System.
Avdhesh varshney
3. ENERGYENERGY
Rittinger First Law of COMMINUTION
WR = 1
/X2 - 1
/X1
Kick Third Law of COMMINUTION
Wk = In [ x1
/X2]
BOND third Law of comminution
WB = EB [10/x80,p 10/80,p ]
E B = BONDS WORKABIILITY INDEX
X 80 = 80 % PASSING (um)
WB = SPECIFIC COMMINU TION ENGG [ KWh
/t]Avdhesh varshney
4. 1. Comminution Engineering Size Reduction
Comminution 50% - 70% of Plant Electrical
Engg Consumption
2. Comminution Methods
i. Compression forces
ii. Friction / Shear forces
iii. Inter particles contact forces
iv. Impact Forces
Avdhesh varshney