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Client benefit with sookshm's engagement

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Indrajeet Roy
Indrajeet Roy

This presentation contain benefits one of our client had with our 5 months of engagement for vendor relationship management.

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SOOKSHM MANAGEMENT CONSULTING Client Benefit Presentation Delhi/NCR Engagement- April- Aug,2015
? 2 Electricity Bill ? Apr 14 C Nov 14: Rs 0.42 ? Nov 14 C Jul 15: Rs 0.37 Consumables ? Apr 14 C Jun 15: Rs 1.52 ? Jul 15: 0.71 Furnace Oil ? Apr 14 C Jun 15: Rs 0.87 ? Jul 15: Rs 0.71 ReductionPer Kg Average Consumption TrendDescription ? Rs 0.05/Kg ? 12% ? Rs 0.81/Kg ? 53% ? Rs 0.16/Kg ? 18% Annual Savings Rs 28.3 Lakhs Rs 143 Lakhs Rs 8.84 Lakhs NPV OF SAVINGS FOR 10 YEARS: 10.18 Crores. Vendor Relationship Management ? Meetings with all Vendors: EVERY 3 Months ? Last Round of Meetings: June 15
MIS Formats Introduced & Maintained ? 6 on-field Formats introduced. ? 8 Working excel formats introduced. Quarterly 30 Hour Training on Shop Floor ? 6 Hour training of fitters, operators, cutters, welders, grinders each. ? Total 10 hours of classroom sessions taken by Ramboll. ? Total 20 hours of on-field training by Q/C & Production. Bimonthly Training of All HODs ? 5S ? 8 Types of Waste ? Lean Manufacturing Monthly Training of All Supervisors ? Management of MIS Formats. ? Concept of FTR ? Health & Safety BPR Date Daily Maintenance Report DG set Hydra EOT Power Factor Unit Under Maintenance Reason Under Maintenance Reason Under Maintenance Reason Week 1 0 - 0.14 Clutch Problem 0 - 0.98 Week 2 0 - 0 - 0.12 Pinion Change 0.9 Week 3 0 - 0 - 0 - 0.98 23rd Aug-15 0 - 0 - 0 - 0.98 24th Aug-15 0 - 0 - 0 - 0.98 25th Aug-15 0 - 0 - 0 - 0.99 26th Aug-15 0 - 0 - 0 - 0.98
Contractors Efficiency 3 7 6 51 14 55 64 10 2 7 8 12 7 7 7 9 6 7 0 10 20 30 40 50 60 70 80 May June Production(MTPerMan) Production Per Man Mr. Raju Yadav Mr. Sandeep Mr. Parmod Kumar Mr. Santosh Sharma Mr. Balkishan Mr. Radhe Shyam Mr. Enaytullah Mr. Umesh Dusad Company's Team Mr. Bhanu Pratap Mr. Gulabchand1.6% 3% 3.2% 2% 2.2% 0% 1.2% 2% 1.0% 1% 0.7% 1% 3.4% 3% 2.4% 2% 0.9% 1% 0.0% 2.0% 4.0% 6.0% 8.0% 10.0% 12.0% 14.0% 16.0% 18.0% May June Rework% Rework % Bhanupratap: 41% reduction in Rework %. Balkishan: 247% Increase in MT per Man NPV of 10 Years Savings: Rs 18.5 Lakhs Annual Savings: Rs 3.3 Lakhs
Client benefit with sookshm's engagement

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Client benefit with sookshm's engagement

  • 1. SOOKSHM MANAGEMENT CONSULTING Client Benefit Presentation Delhi/NCR Engagement- April- Aug,2015
  • 2. ? 2 Electricity Bill ? Apr 14 C Nov 14: Rs 0.42 ? Nov 14 C Jul 15: Rs 0.37 Consumables ? Apr 14 C Jun 15: Rs 1.52 ? Jul 15: 0.71 Furnace Oil ? Apr 14 C Jun 15: Rs 0.87 ? Jul 15: Rs 0.71 ReductionPer Kg Average Consumption TrendDescription ? Rs 0.05/Kg ? 12% ? Rs 0.81/Kg ? 53% ? Rs 0.16/Kg ? 18% Annual Savings Rs 28.3 Lakhs Rs 143 Lakhs Rs 8.84 Lakhs NPV OF SAVINGS FOR 10 YEARS: 10.18 Crores. Vendor Relationship Management ? Meetings with all Vendors: EVERY 3 Months ? Last Round of Meetings: June 15
  • 3. MIS Formats Introduced & Maintained ? 6 on-field Formats introduced. ? 8 Working excel formats introduced. Quarterly 30 Hour Training on Shop Floor ? 6 Hour training of fitters, operators, cutters, welders, grinders each. ? Total 10 hours of classroom sessions taken by Ramboll. ? Total 20 hours of on-field training by Q/C & Production. Bimonthly Training of All HODs ? 5S ? 8 Types of Waste ? Lean Manufacturing Monthly Training of All Supervisors ? Management of MIS Formats. ? Concept of FTR ? Health & Safety BPR Date Daily Maintenance Report DG set Hydra EOT Power Factor Unit Under Maintenance Reason Under Maintenance Reason Under Maintenance Reason Week 1 0 - 0.14 Clutch Problem 0 - 0.98 Week 2 0 - 0 - 0.12 Pinion Change 0.9 Week 3 0 - 0 - 0 - 0.98 23rd Aug-15 0 - 0 - 0 - 0.98 24th Aug-15 0 - 0 - 0 - 0.98 25th Aug-15 0 - 0 - 0 - 0.99 26th Aug-15 0 - 0 - 0 - 0.98
  • 4. Contractors Efficiency 3 7 6 51 14 55 64 10 2 7 8 12 7 7 7 9 6 7 0 10 20 30 40 50 60 70 80 May June Production(MTPerMan) Production Per Man Mr. Raju Yadav Mr. Sandeep Mr. Parmod Kumar Mr. Santosh Sharma Mr. Balkishan Mr. Radhe Shyam Mr. Enaytullah Mr. Umesh Dusad Company's Team Mr. Bhanu Pratap Mr. Gulabchand1.6% 3% 3.2% 2% 2.2% 0% 1.2% 2% 1.0% 1% 0.7% 1% 3.4% 3% 2.4% 2% 0.9% 1% 0.0% 2.0% 4.0% 6.0% 8.0% 10.0% 12.0% 14.0% 16.0% 18.0% May June Rework% Rework % Bhanupratap: 41% reduction in Rework %. Balkishan: 247% Increase in MT per Man NPV of 10 Years Savings: Rs 18.5 Lakhs Annual Savings: Rs 3.3 Lakhs