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Combustion Control for Petrochemical Furnace
Furnace
Air Combustion
Fuel
Combustion Control Panel
&
Safety System Panel
Combustion Control by Cross Limits
Combustion Control by Cross Limits
Air Fuel Ratio calculation:
- FLOWAIR = FLOWSTOICHIOMETRIC AIR + FLOWAIR EXCESS
- AFR = FLOWAIR / FLOWFUEL => FLOWAIR = AFR x FLOWFUEL
=> FLOWFUEL = FLOWAIR / AFR
Equilibrium Condition => When SP of Combustion Air is Equal SP of Fuel;
Increase Load => First it increase SP of Combustion Air, after confirmation it by Flow
Transmitter, it increase SP of Fuel; " Safety Condition 
Decrease Load => First it decreases SP of Fuel, after confirmation it by Flow Transmitter, it
decreases SP of Combustion Air. " Safety Condition 
FLOWAIR FLOWFUELLOAD
FLOWFUEL FLOWAIRLOAD
Combustion Control by Double Cross Limits
Combustion Control by Double Cross Limits
Air Fuel Ratio calculation:
- FLOWAIR = FLOWSTOICHIOMETRIC AIR + FLOWAIR EXCESS
- AFR = FLOWAIR / FLOWFUEL => FLOWAIR = AFR x FLOWFUEL
=> FLOWFUEL = FLOWAIR / AFR
Equilibrium Condition => SP of Combustion Air is Equal SP of Fuel;
Increase Load => It increase SP Combustion Air and SP Fuel at the same time, but it is made
between Low Limit and High Limit for ensure the operation condition.
... Safety condition: The measured AFR must not be
too different than the adjusted AFR ...
Decrease Load => It decrease SP Combustion Air and SP Fuel at the same time, but it is made
between Low Limit and High Limit for ensure the operation condition.
... Safety condition: The measured AFR must not be
too different than the adjusted AFR ...
FLOWAIR FLOWFUELLOAD
FLOWAIR FLOWFUELLOAD

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COMBUSTION CONTROL for Petrochemical Furnace

  • 1. Combustion Control for Petrochemical Furnace Furnace Air Combustion Fuel Combustion Control Panel & Safety System Panel
  • 2. Combustion Control by Cross Limits
  • 3. Combustion Control by Cross Limits Air Fuel Ratio calculation: - FLOWAIR = FLOWSTOICHIOMETRIC AIR + FLOWAIR EXCESS - AFR = FLOWAIR / FLOWFUEL => FLOWAIR = AFR x FLOWFUEL => FLOWFUEL = FLOWAIR / AFR Equilibrium Condition => When SP of Combustion Air is Equal SP of Fuel; Increase Load => First it increase SP of Combustion Air, after confirmation it by Flow Transmitter, it increase SP of Fuel; " Safety Condition Decrease Load => First it decreases SP of Fuel, after confirmation it by Flow Transmitter, it decreases SP of Combustion Air. " Safety Condition FLOWAIR FLOWFUELLOAD FLOWFUEL FLOWAIRLOAD
  • 4. Combustion Control by Double Cross Limits
  • 5. Combustion Control by Double Cross Limits Air Fuel Ratio calculation: - FLOWAIR = FLOWSTOICHIOMETRIC AIR + FLOWAIR EXCESS - AFR = FLOWAIR / FLOWFUEL => FLOWAIR = AFR x FLOWFUEL => FLOWFUEL = FLOWAIR / AFR Equilibrium Condition => SP of Combustion Air is Equal SP of Fuel; Increase Load => It increase SP Combustion Air and SP Fuel at the same time, but it is made between Low Limit and High Limit for ensure the operation condition. ... Safety condition: The measured AFR must not be too different than the adjusted AFR ... Decrease Load => It decrease SP Combustion Air and SP Fuel at the same time, but it is made between Low Limit and High Limit for ensure the operation condition. ... Safety condition: The measured AFR must not be too different than the adjusted AFR ... FLOWAIR FLOWFUELLOAD FLOWAIR FLOWFUELLOAD