Composites glass & fiber

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The document summarizes composites manufacturing in India. It states that composites can be made from glass or carbon fabrics reinforced with thermoset or thermoplastic polymers to form materials like glass-reinforced plastics and carbon-reinforced plastics. These composites are majorly used in industries like wind energy, construction, automotive, and railways. The Indian composite industry is projected to grow at 15% annually with glass-reinforced fabrics remaining the dominant material.

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 Composites can be manufactured using Glass / Carbon fabrics
which is known as reinforced fabric.
 These fabrics are treated/ surrounded by polymers (which are
thermo-plast/ thermo fix according to the end application) to form
reinforced plastics (e.g. Glass reinforced plastics/ carbon reinforced
plastics etc.) which are directly used in the end applications
 The Indian composite industry has a strong manufacturing base
with some of the of international players such as “Saertex, Gamesa,
Bambardier, OCV etc.
 The composites are mainly known as Glass reinforced plastics
(GRP) and Carbon reinforced plastics (CRP)
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 The reinforced fabrics are majority manufactured form multiaxial
warp knitting or woven technology
 The GRP is manufactured on the multiaxial warp knitting
technology with high production of about 4 tons of fabric per day
 The main application is reinforced fabric for manufacturing wind
mill blade (one wind mill blade of 21 mtr. length consumes about 4
ton of fabric)
 Also the woven and chopped fabrics have their applications such as
train compartments, Automotive exteriors, modular furniture's,
claddings used in construction etc.
 Carbon reinforced fabrics are high end fabrics used in specially
applications such as “Aeronautical industry”. CRF can also be
manufactured using multiaxial technology/ weaving technology
Suvin Advisors Pvt. Ltd. 4

 The market of composite industry in India is growing at average
CAGR of 15% and it is forecasted to reach total consumption of
409881 MT in 2015
5
Wind
energy
22%
Industrial
22%
Railways
9%
Automobile
15%
Oil and Gas
1%
Building
and
constructio
n
29%
Marine
2%
Wind
energy
35%
Industrial
18%
Railways
10%
Automobil
e
10%
Oil and
Gas
1%
Building
and
constructio
n
24%
Marine
2%
Indian composite Industry – 2010
(188370 MT)
Indian composite Industry – 2015
(409881 MT)
Suvin Advisors Pvt. Ltd.

 Indian composite industry is mainly divided into
 Glass reinforced fabrics (GRF)
 Carbon reinforced fabrics (CRF)
Glass
reinforced
fabrics
70%
Cabon
reinforced
fabrics
30%
Glass
reinforced
fabrics
80%
Cabon
reinforced
fabrics
20%
Indian composite Industry – 2010
(188370 MT)
Indian composite Industry – 2015
(409881 MT)
The growth in the consumption of CRP is forecasted due to increasing manufacturing of high
end application in India, majority by Hindustan Aeronautical Ltd and National Aeronautics Lab
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Total Project Cost Rs. Lakh 4,500
FINANCIAL RESULTS
Sales Realisation Rs. Lakh 12,242
Cost of Production Rs. Lakh 8,761
Gross Operating Profit Rs. Lakh 3,481
Net Profit Rs. Lakh 1,510
Break Even Point 43.37%
Average D.S.C.R. 1.90
I.R.R. 20%
Return on Investment 30%
Suvin Advisors Pvt. Ltd. 8

Management
Consultancy
•Market
research
•Business
strategy
•Sector studies
•Assistance in
marketing of
products
•Strategic
alliance and
partner search
•Location
analysis
Financial
Consultancy
•Bank finance
•Feasibility
reports
•TEV reports
•LIE reports
•CDR reports
•Assistance in
getting Govt.
subsidies
•Valuation of
units
Project
Management
•Project
feasibility
report
•Technology
selection
•Pre-design
activities
•Architectural ,
structural &
interior
designing
•Tender
Management
•Utility
designing
Construction
Management
•Site
Management
•Resource
management
•Safety rules
•Occasional
supervision
Process
Management
•Modernization
schemes
•Process
optimisation
•Bench
marking
studies
•Plant audit
•Energy audit
•Green audit
Suvin Advisors Pvt. Ltd. 10

C
B A
Identified
Business Lines
Market Overview
Market Gaps
SuvinAdvisors
KnowledgeBank
Strengths
MAPPING
Suvin Advisors
Client
Project Implementation
Product options
Market Size
Technology
Tentative ProfitabilityMarket scenario
Project cost
Profitability for
10 years
Suvin Advisors Pvt. Ltd. 11

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Composites glass & fiber

2.  Composites can be manufactured using Glass / Carbon fabrics which is known as reinforced fabric.  These fabrics are treated/ surrounded by polymers (which are thermo-plast/ thermo fix according to the end application) to form reinforced plastics (e.g. Glass reinforced plastics/ carbon reinforced plastics etc.) which are directly used in the end applications  The Indian composite industry has a strong manufacturing base with some of the of international players such as “Saertex, Gamesa, Bambardier, OCV etc.  The composites are mainly known as Glass reinforced plastics (GRP) and Carbon reinforced plastics (CRP) Suvin Advisors Pvt. Ltd. 2

3. Suvin Advisors Pvt. Ltd. 3

4.  The reinforced fabrics are majority manufactured form multiaxial warp knitting or woven technology  The GRP is manufactured on the multiaxial warp knitting technology with high production of about 4 tons of fabric per day  The main application is reinforced fabric for manufacturing wind mill blade (one wind mill blade of 21 mtr. length consumes about 4 ton of fabric)  Also the woven and chopped fabrics have their applications such as train compartments, Automotive exteriors, modular furniture's, claddings used in construction etc.  Carbon reinforced fabrics are high end fabrics used in specially applications such as “Aeronautical industry”. CRF can also be manufactured using multiaxial technology/ weaving technology Suvin Advisors Pvt. Ltd. 4

5.  The market of composite industry in India is growing at average CAGR of 15% and it is forecasted to reach total consumption of 409881 MT in 2015 5 Wind energy 22% Industrial 22% Railways 9% Automobile 15% Oil and Gas 1% Building and constructio n 29% Marine 2% Wind energy 35% Industrial 18% Railways 10% Automobil e 10% Oil and Gas 1% Building and constructio n 24% Marine 2% Indian composite Industry – 2010 (188370 MT) Indian composite Industry – 2015 (409881 MT) Suvin Advisors Pvt. Ltd.

6.  Indian composite industry is mainly divided into  Glass reinforced fabrics (GRF)  Carbon reinforced fabrics (CRF) Glass reinforced fabrics 70% Cabon reinforced fabrics 30% Glass reinforced fabrics 80% Cabon reinforced fabrics 20% Indian composite Industry – 2010 (188370 MT) Indian composite Industry – 2015 (409881 MT) The growth in the consumption of CRP is forecasted due to increasing manufacturing of high end application in India, majority by Hindustan Aeronautical Ltd and National Aeronautics Lab Suvin Advisors Pvt. Ltd. 6

7. Suvin Advisors Pvt. Ltd. 7

8. Total Project Cost Rs. Lakh 4,500 FINANCIAL RESULTS Sales Realisation Rs. Lakh 12,242 Cost of Production Rs. Lakh 8,761 Gross Operating Profit Rs. Lakh 3,481 Net Profit Rs. Lakh 1,510 Break Even Point 43.37% Average D.S.C.R. 1.90 I.R.R. 20% Return on Investment 30% Suvin Advisors Pvt. Ltd. 8

9. Suvin Advisors Pvt. Ltd. 9

10. Management Consultancy •Market research •Business strategy •Sector studies •Assistance in marketing of products •Strategic alliance and partner search •Location analysis Financial Consultancy •Bank finance •Feasibility reports •TEV reports •LIE reports •CDR reports •Assistance in getting Govt. subsidies •Valuation of units Project Management •Project feasibility report •Technology selection •Pre-design activities •Architectural , structural & interior designing •Tender Management •Utility designing Construction Management •Site Management •Resource management •Safety rules •Occasional supervision Process Management •Modernization schemes •Process optimisation •Bench marking studies •Plant audit •Energy audit •Green audit Suvin Advisors Pvt. Ltd. 10

11. C B A Identified Business Lines Market Overview Market Gaps SuvinAdvisors KnowledgeBank Strengths MAPPING Suvin Advisors Client Project Implementation Product options Market Size Technology Tentative ProfitabilityMarket scenario Project cost Profitability for 10 years Suvin Advisors Pvt. Ltd. 11

12. Thank you Suvin Advisors Pvt. Ltd. 12

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Composites glass & fiber

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