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S4, Durga Plaza, Plot No 10,
Near ALT Petrol Pump, SDC,
Raj Nagar, Ghaziabad – 201002
TELEFAX-0120-2786473
TEL 0120 6495780TEL -0120-6495780
Voices:-+91-9871374600
+91-9911500693
+91-9212137841-46
Mail : - info@creative-group.co.in
W b ti iWeb: - www.creative-group.co.in
CREATIVE ROBOTICS PVT LTD
An ISO9001:2008 Company
www.creative-group.co.in

ABOUT USABOUT US:
Creative created by young Graduate Engineer in Jan-2006 to serve the
Industries by providing world class Automation Solutions. At Creative, There
i t f E i h lf ti t d lf d i d f l dis team of young Engineers who are self motivated, self driven and feel proud
t o w o r k 2 4 X 7 f o r t h e i r c u s t o m e r d e l i g h t s .
Our Target is to utilize latest technologies in our SolutionsOur Target is to utilize latest technologies in our Solutions.
Team is lead by Mr. S.K. Dixit , He is Graduate in Electrical Engg, He has
e a r n e d t w e l v e y e a r s e x t e n s i v e e x p e r i e n c e i n P L C / C N C /
HMI/SCADA/Drives/Robotics/Remote Monitoring/Building Management/ / / / g/ g g
Systems/Building Automation System etc. He has worked with three Leading
machine manufacturing Companies as a Electrical & Electronic designer, and
has commissioned number of equipments with PLCs of Various makes, He has
also worked with M/S ShriRam Pistons & Rings Ltd and Samtelgroup. He was
the key member of three technology transfer from USA, Japan to Samtel. Hey gy , p
has also earned extensive experience in Plant Relocations worldwide.

OUR MISSION
Creative’s Mission is to be globally the best
Solution Provider of Automation & other
chosen services, through leveraging
technology & Competencies.gy p
We will achieve it by creating a culture of
responsibility with focus on total employee
involvement towards customer satisfaction.

OUR STRENGTH
1. Team of Young Engineers (All has worked overseas projects)
2. Our Commitments along with competence
3. Our Services
4 C l t S l ti d R f (PLC/CNC/R b t /D i /M ti4. Complete Solution under one Roof (PLC/CNC/Robots/Drives/Motion
Controllers/SCADA/Telemetry SCADA/Turnkey Projects/Controls &
Instrumentation/Remote Retrofitting/Building Management
Systems/Building Automation Systems etc)

SCOPE OF WORK/SERVICES
Project Management.
Design, Engineering & Supply.
Turnkey Projects of Automation, Instrumentations, Electricals.
Software Development.
SCADASCADA
PLC/CNC/ROBOTS/MOTION CONTROLLERS/BMS/BAS/REMOTE
MONITORING PROGRAMMING
Total Staging/Factory acceptance test.
Supervision of erection and commissioning.
Training/ DocumentationTraining/ Documentation
Plant Relocations- Experience in Plant relocation from USA to India,
Japan to India & Italy, Taiwan to Italy

Creative group is complete Automation Solution Provider from
conceptualization to reality under one roof with in the QCD (Quality,
Cost, Delivery). We have expertise in Commissioning of highly
Cost, Delivery). We have expertise in Commissioning of highly
Automated equipments and deliver the projects in FTR (First Time Right).
We are providing our services for each and every product used in
Industrial Automation Solutions, Some of the areas are described here
under:under:-
Design & Supply of control & Instrumentations
We are designing complete scheme for Control & Instrumentation for
Green field Projects and existing Projects who want to upgrade. We havej g j pg
state of Art manufacturing and assembling facilities where we are
executing our projects.
Installation & Commissioning of control & Instrumentations
We have team of Engineers & Technicians who are Experts in InstallationWe have team of Engineers & Technicians who are Experts in Installation
& Commissioning of Plant Instrumentations at clients end. They are well
known between our clients for their Technical skills and inter personal
relations with client engineers and technicians.

SCOPE OF WORK/SERVICESSCOPE OF WORK/SERVICES
PLC Programming
Creative Engineers are well known for their PLC Programming skills of any Make.
But our favorite Brand is Omron, We have done several Projects with Omron PLCs,
like PLC Networking thru Controller link, Ethernet and Wireless. Our many clientsL N w ng u n n , E n n W . u m ny n
have been benefited from Our solutions of Wireless communications between
Omron PLCs, which are running successfully since long time from now.
We have expertise in providing solutions for DG Automation as DG
Synchronizations DG Load Management by using Omron CJ1M PLC and RishabhSynchronizations, DG Load Management by using Omron CJ1M PLC and Rishabh
Energy Meters. We are able to get fast communication between Omron PLC and
Energy Meters thru Modbus RTU.

SCADA/HMI Programming
To provide strategic information to decision makers in a real time environment Creative Engineers hasp g g
incorporated SCADA packages in their solutions for many clients.
From a central reading location a SCADA system can track a number of remote sites equipped with
Remote Terminal Units (RTUs) or Programmable Logic Controllers (PLCs). The RTUs can measure an array
of conditions and a wider variety of parameters, including temperature, current, voltage flow, and tank
levels Real time measurements are obtained from the RTU's via the different sensors they have insidelevels. Real-time measurements are obtained from the RTU s via the different sensors they have inside.
The following types of sensors can be included in RTUs:
-Temperature
-Flow
-Level
-Pressure
-Proximity
The data acquired is then sent back via the communication link Some of the larger systems can monitorThe data acquired is then sent back via the communication link. Some of the larger systems can monitor
10-20,000 remote sites, with each site handling as many as 2000 input/output (I/O) points. These units in
turn report back to the Central Processing Unit (CPU) that carries out the control functions and needed
analysis.

CNC Programming
We have expertise in CNC Programming and Commissioning, We have commissioned several
Equipments with CNC Controls as Fanuc, Siemens, Fagor, Hidenhien etc.
Motion Controllers Programming
Till the date we have commissioned various applications of Motion Controllers, We have
P f B ld M C llexpertise in Programming of Baldor Motion Controllers.
Robots Programming
We have programmed several Robots of ABB and Fanuc Make for various Applications as Pick
& Place, Palletizing, Welding etc.
Touch Panel/HMI Programming
Relocation of Plant Equipments
Retrofitting of Equipments with PLC/CNC
Erection & Commissioning of Plant Equipments

PARTNERS
PLC/SCADA/CONTROL COMPONENTS
MOTION CONTROL PRODUCTS BMS/BAS PRODUCTS

SCOPE OF SUPPLY
Hardware.
Engineering. REMOTE MONITORING
PROUCTS/RTUs
Application Software.
Testing/Inspection.
E tiErection.
Commissioning.
BMS/BAS PRODUCTS
IAB PRODUCTS MOTION CONTROL
PRODUCTS

IAB PRODUCTSIAB PRODUCTS

MOTION CONTROL PRODUCTSMOTION CONTROL PRODUCTS

REMOTE MONITORING PROUCTS/RTUsREMOTE MONITORING PROUCTS/RTUs

GERMANY BMS/BAS PRODUCTS- GERMANY BMS/BAS PRODUCTS

PLC CONVERSION JOBS

PLC CONVERSION JOB
HARIG INDIA PVT LTDHARIG INDIA PVT LTD

INDUCTION HARDENING MACHINE
OLD SYSTEM CONFIG.
NT11
NEW SYSTEM CONFIG. BY US
EMBEDDED SYSTEM
CPM2A PLC
EMBEDDED SYSTEM

PLC CONVERSION JOB
TALBROS ENGINEERING LTDTALBROS ENGINEERING LTD

INDUCTION HARDENING MACHINE
OLD SYSTEM CONFIG.
NT21
PC BASED
CP1H PLC

PLC CONVERSION JOB
KIRBY BUILDINGS SYSTEMS INDIA PVT LTDKIRBY BUILDINGS SYSTEMS INDIA PVT LTD

ANGLE FORMING MACHINE

ANGULAR GRINDING MACHINE
OLD SYSTEM CONFIG. NEW SYSTEM CONFIG. BY US
CJ1M PLC
SIEMENS PLC

PLC CONVERSION JOB
SAMTEL COLOR LTDSAMTEL COLOR LTD

FRIT APPLICATOR MACHINE – 03 NOS
OLD SYSTEM CONFIG.
NT11
MODICON PLC
CP1H PLC WITH AI,AO AND
EXPANSION UNITS

PLC CONVERSION JOB
UNIMET PROFILES LTDUNIMET PROFILES LTD

FOAM MAKING MACHINE
OLD SYSTEM CONFIG.
NT21
MATSHUSHITA PLC
CPM2A

TILING MACHINE
OLD SYSTEM CONFIG.
NT11
MITSHUBISHI PLC
CP1H

CRT TESTING MACHINE- LOW VOLTAGE TESTING
OLD SYSTEM CONFIG.
NP5
PC BASED
CJ1M PLC ALONGWITH 24 AI, 16 AO

PLC CONVERSION JOB
BEE SINTHORE TECHNICAL MISSIONBEE SINTHORE TECHNICAL MISSION

INJECTION MOULDING MACHINE
OLD SYSTEM CONFIG.
NT11
OMRON OBSELETED PLC
CJ1M PLC

PLC CONVERSION JOB
APJ CORPORATIONAPJ CORPORATION

OLD SYSTEM CONFIG.
NT11
PC BASED
CP1H PLC

PLC CONVERSION JOB
BAHETEY OVERSEAS, KATHMANDUBAHETEY OVERSEAS, KATHMANDU

OLD SYSTEM CONFIG.
NT11
OMRON OBSELETED PLC
CPM2A PLC

PLC CONVERSION JOB
SHRIRAM PISTONS & RINGS LTDSHRIRAM PISTONS & RINGS LTD

CENTRELESS GRINGING MACHINE
OLD SYSTEM CONFIG.
NT21
PC BASED
CP1H PLC

PLC CONVERSION JOB
METZLER AUTOMOTIVEMETZLER AUTOMOTIVE

OLD SYSTEM CONFIG.
NT21
MATSUSHITA PLC
CPM2A PLC

TURNKEY PROJECTS

PLASMA DISPLAY PLANT EQUIPMENTPLASMA DISPLAY PLANT EQUIPMENT
DISMANTLING AT TAIWAN
VIDEOCON INDUSTRIES LTDVIDEOCON INDUSTRIES LTD

PLASMA DISPLAY PANELS MFG EQUIPMENTS DISMATLING AT
TAIWANTAIWAN
1. BACK UP OF ALL EQUPMENTS PLC/DRIVES/ROBOTS SOFTWARES
2. DOCUMENTATION CHECK OF ALL EQUIPMENTS……..2. DOCUMENTATION CHECK OF ALL EQUIPMENTS……..
3. MARKING OF ALL EQUIPMENTS………………………….
4. CABLE SHEDULING………………………………………….
5 IDENTIFICATIONS FOR DISMANTLING5. IDENTIFICATIONS FOR DISMANTLING…………………..
6. PHOTOGRAPHY/VIDEOGRAPHY………………………….
7. DISMANTLING OF EQUIPMENTS………………………….
8. PACKING LIST PREPARATIONS…………………………..
9. GUIDELINE TO PACKERS FOR MACHINES PACKING…
10. Layout Preparations of Line Equipments……………………..y p q p

PLASMA DISPLAY PANELS MFG EQUIPMENTS INSTALLATION &
COMMISSIONING AT ITALYCOMMISSIONING AT ITALY
1. LAYOUT PREPARATION…………..……………………………………………….
2. UTILITY PLANNING FOR EQUIPMENTS…………..……………………………2. UTILITY PLANNING FOR EQUIPMENTS…………..……………………………
3. INSTALLATION OF EQUIPMENTS…………………………………………….….
4. ASSEMBLY OF EQUIPMENTS……………………………………….…………….
5 POWER UP THE EQUIPMENTS5. POWER UP THE EQUIPMENTS………………………….………………………..
6. I/O TESTING……………………………………….………………………………….
7. PLC PROGRAM MODIFICATION AS PER PROCESS.…………………………..
8. HMI SCREENS LANGUAGE CONVERSION FROM JAPANESE TO ENGLISH
9. RECEIPE PREPRATIONS ………………………………………………………..…
10. PROCESS TRIALS…………………………………………………..………………..
11. PRODUCT MANUFACTURING………………………………………………………

INK PROCESS & UTILITY AUTOMATIONINK PROCESS & UTILITY AUTOMATION
TOYO INK INDIA PVT LTDTOYO INK INDIA PVT LTD

INK PROCESS & UTILITY AUTOMATION
APPLICATION DESCRIPTION
INK PROCESS & UTILITY AUTOMATION
CONTROL OF FEED PUMP.
CONTROL OF WELL PUMP.
CONTROL OF CW FEED PUMP.
CONTROL OF CW CIRCULATION PUMP.
CONTROL OF SOLVENT FEED PUMPS
CONTROL OF SOLVENT UNLOAD PUMPS
CONTROL OF FUEL FEED PUMP
CONTROL OF BOILER FEED PUMP
CONTROL OF HOT OIL CIRCULATION PUMP
THESE ALL PUMPS CONTROL IS THRU UTILITY CONTROL PANEL LOCATED IN UTILITY AREA
(BOILER ROOM).

CONTROL OF VARNISH PUMP.
CONTROL OF COLD OIL CIRCULATION PUMP.
CONTROL OF FILLING PUMPS-03 NOS.
CONTROL OF WEIGHT OF VARNISH IN TANK THRU NOVA WEIGH CONTROLLER.
CONTROL OF LEVEL OF PROCESS TANKS THRU DIFFERENTIAL PRESSURE TRANSMITTERS.
THESE PUMPS CONTROL IS THRU PROCESS CONTROL PANEL LOCATED IN PROCESS ROOM.
ALL TANKS, PUMPS & PROCESS EQUIPMENT PARAMETERS MONITORING, DATA LOGGING &
PROCESS REPORTING IN CX SUPERVISOR SCADA PACKAGEPROCESS REPORTING IN CX-SUPERVISOR SCADA PACKAGE.
HERE CX-SUPERVISOR HAS BEEN CONNECTED WITH CJ1M-CPU13 THROUGH ETHERNET.

Creative Automation Solution Features and Benefits
1. Future expansion if required is Easy and less expensive.
2. CJ1M-CPU13 ALONG WITH ETHERNET COMMUNICAION WITH CX-
SUPERVISOR SCADA.
3. High Speed Analog Data Conversion at Higher Resolution for AD081-V1
and DA08C Units (250Micro Sec at 1/8000 Resolution).
4. Seamless Ethernet Communication Between PLC & SCADA/HMI Stations
and this enable the Data Interfacing Sharing between PLC & SCADAand this enable the Data Interfacing, Sharing between PLC & SCADA
Station to Communicate at High Speed. Faster response of MIS System.
5. Compact Size, Quick connect-and-lock design Terminal Blocks for Digital
Input & Outputs and this ensure the trouble Free Operation &
Maintenance.

PROPOSED SYSTEM
1. CPU : CJ1M-CPU13 ETN – 2Nos.
2. POWER SUPPLY : CJ1W-PA205R – 3Nos.
3. DIGITAL INPUT UNIT : CJ1W-ID211 - 6Nos.3. DIGITAL INPUT UNIT : CJ1W ID211 6Nos.
4. DIGITAL INPUT UNIT : CJ1W-ID231 - 4Nos.
5. DIGITAL OUTPUT UNIT : CJ1W-OD231 - 1Nos.
6. DIGITAL OUTPUT UNIT : CJ1W-OD211 – 10Nos.
7 ANALOG INPUT UNIT CJ1W AD041 V1 3N7. ANALOG INPUT UNIT : CJ1W-AD041-V1 – 3Nos.
8. ANALOG OUTPUT UNIT : CJ1W-DA04C – 1No.
9. I/O CONTROL UNIT : CJ1W-IC001 - 1 No
10. I/O EXPANSION UNIT : CJ1W-II01 -1 No
12. I/O CONNECTING CABLE : CS1W-CN223 - 1No.
13. SCADA PACKAGE : CX-SUPERVISOR

Stn-1 Stn-2CX SPUERVISOR
SYSTEM CONFIGURATION
Stn-1 Stn-2CX-SPUERVISOR
SCADA
ENGINEERING
STATION
(CX-Programmer)
TO UTILITY PANEL PLC
ETHERNET
HUB
NT11
CJ1W
ID211
CJ1W
ID211
CJ1W
ID211
CJ1W
AD041
CJ1W
DA004
CJ1W
AD041
CJ1W
IC001
CJ1M
CPU13
CJ1W
PA205
CJ1W
ID211
CJ1W
ID211
CJ1W
ID211
CJ1W
ETN21
W-
W-
W-
W-
1
W-
V
W-
1
W-
1
-
3
W-
5
W-
W-
W-
W-
1
CJ1W-
OD211
CJ1W-
OD211
CJ1W-
OD211
CJ1W-II0
CJ1W-
OD211
CJ1W-
OD211
CJ1W-
OD211
NT11
01
PROCESS PLC CONFIGURATION

Stn-1 Stn-2
SYSTEM CONFIGURATION
Stn-1 Stn-2
FROM HUB
CJ1
ID2
CJ1
ID2
CJ1
OD2
CJ1
AD0
CJ1
CPU
CJ1
PA2
FROM HUB
CJ1
OD2
CJ1
OD2
CJ1
OD2
CJ1
ETN
CJ1
ID2
CJ1
ID2
W-
231
W-
231
W-
231
W-
041
1M-
U13
W-
205
W-
211
W-
211
W-
211
W-
N21
W-
231
W-
231
NT11
UTILITY AREA PLC CONFIGURATION

Area of Provided E&S Engineering Solutions
ConsultancyConsultancy
System solution
Project Plan
EngineeringEngineering
Functional and technical design specifications
Pre-, Basic- and details engineering
Hardware engineering
Software engineeringSoftware engineering
Installation & start-up
Field installation
Testing and CommissioningTesting and Commissioning
Engineering Service
Training & documentation
Service
Service

UTILITY AUTOMATIONUTILITY AUTOMATION
TOYODA GOSEI INDIA PVT LTDTOYODA GOSEI INDIA PVT LTD

UTILITY AUTOMATIONUTILITY AUTOMATION
CONTROL OF WELL PUMP.
CONTROL OF CHILLER PUMPS.
CONTROL OF RO PUMPS.
CONTROL OF SERVICE TANK.
CONTROL OF LEVEL OF PROCESS TANKS THRU DIFFERENTIAL PRESSURE TRANSMITTERS.

SEWAGE TREATMENT PLANT ELECTRICALS AUTOMATION &SEWAGE TREATMENT PLANT ELECTRICALS, AUTOMATION &
INSTRUMENTATIONS
GHARPURE ENGINEERING & CONSTRUCTIONSGHARPURE ENGINEERING & CONSTRUCTIONS
PVT LTDPVT LTD

Stn-1 Stn-2CX-SPUERVISOR
SCADA
SYSTEM
CONFIGURAT
ION
ETHERNET
HUB
CJ
ID
CJ
ID
CJ
ID
CJ
AD
CJ
DA0
CJ
AD
CJ
CP
CJ
PA
CJ
OD
CJ
OD
CJ
OD
CJ
ET
1W-
D211
1W-
D211
1W-
D211
1W-
D041
1W-
004V
1W-
D041
J1M-
PU12
1W-
A205
1W-
D211
1W-
D211
1W-
D211
1W-
TN21
PLANT PLC CONFIGURATIONPLANT PLC CONFIGURATION
C TECH PROCESS IS CONTROLLED BY ALLEN BRADELY PLC SUPPLIED BY
C-TECH.

PROCESS & ANNUNCIATOR PANELPROCESS & ANNUNCIATOR PANEL
MYTEX POLYMERMYTEX POLYMER

Area of Provided E&S Engineering Solutionsg g
Consultancy
System solution
Project Planj
Engineering
Functional and technical design specifications
Pre-, Basic- and details engineering, g g
Hardware engineering
Software engineering
Installation & start-upp
Field installation
Testing and Commissioning
Engineering Serviceg g
Training & documentation
Service

MONITORING & ALARM OF PH VALUE OF WASTE WATER
MONITORING CONTROL & ALARM OF OIL ON WATER IN WASTE WATER PIT
MONITORING, CONTROL & ALARM OF OIL ON WATER IN WASTE WATER PIT
MONITORING OF PROCESS FLOW THRU FLOW METER OF KROHNE MARSHALL MAKE.
PIT LEVELS MONITORING & CONTROL THRU OMRON PLC
MONITORING & CONTROL OF AIR PRISSEURE.MONITORING & CONTROL OF AIR PRISSEURE.
TANK LEVELS MONITORING THRU VIBRATING ROD TYPE LEVEL SWITCH
TRENDING OF FLOW OF INDUSTRIAL WATER
TRENDING OF PH VALUE OF WASTE WATER
TRENDING OF OIL ON WATER IN WASTE WATER

DG SYNCHRONIZATION/DG SYNCHRONIZATION/
LOAD MANAGEMENT
BENDA AMTEK AUTO LTDBENDA AMTEK AUTO LTD
AMTEK AUTO LTDAMTEK AUTO LTDAMTEK AUTO LTDAMTEK AUTO LTD
DEHRADUN INSTITUTE OF TECHNOLOGYDEHRADUN INSTITUTE OF TECHNOLOGY
IKON APARTMENTSIKON APARTMENTS

PLC SYSTEM OVERVIEW
•• Automatically synchronizes a cogeneration or standAutomatically synchronizes a cogeneration or stand--byby
power systempower system
C S S O
power systempower system
•• Regulates power output to maximize the utilization ofRegulates power output to maximize the utilization of
a ailable generated po era ailable generated po eravailable generated poweravailable generated power
•• High performance, cost effective solution for the retrofit ofHigh performance, cost effective solution for the retrofit of
existing / new power generation control equipmentexisting / new power generation control equipment
•• Increases system speed, accuracy & overall performanceIncreases system speed, accuracy & overall performanceIncreases system speed, accuracy & overall performanceIncreases system speed, accuracy & overall performance
while reducing the integration time, cost, space & hardwarewhile reducing the integration time, cost, space & hardware

Creative Robotics Profile & Projects

NT21
SCU
4141
CJ1M PLC
Energy Meter

BOM
DOCPU DIDI
SCU
41PS DO
HMI
AIDOCPU DIDI41PS DO AI
PS - Power Supply
C C 1 C i iCPU - CJ1M Central Processing Unit
SCU 41 - Serial Communication Unit
DI - Digital Input Card
Energy Meter
DI Digital Input Card
Do - Digital Output Card
AI – Analog Input Card

MAN MACHINE INTERFACE TYPICAL REPORTING SCREENSMAN MACHINE INTERFACE TYPICAL REPORTING SCREENS
DG NO VOLT AMP HZ PF KW KVA KVAR HOUR
DG PARAMETERS
DG 1 0 0 0.000 0.00 0 0 0 24.00
DG 2 0 0 0.000 0.00 0 0 0 11.00
DG 3 11014 40 49 570 0 86 666 774 393 65 00DG 3 11014 40 49.570 -0.86 666 774 393 65.00
DG 4 11003 39 49.558 -0.87 667 771 386 57.00
DG 5 10993 38 49.580 -0.86 666 763 370 69.00
DG 6 11004 42 49.575 -0.87 666 778 401 57.00
DG 7 10993 40 49.565 -0.89 669 783 404 185.00
DG 8 11000 37 49.564 -0.88 667 732 304 232.00
DG 9 0 0 0.000 0.00 0 0 0 250.00
DG 10 11000 39 49.567 -0.90 665 732 400 123.00
PLC RUNNING

AUTOMATION OF SHOVEL MACHINEAUTOMATION OF SHOVEL MACHINE
NORTHERN COALFIELD LTDNORTHERN COALFIELD LTD

LUBRICATION AUTOMATION FOR P & H SHOVEL M/C USED IN MINES-04 NOS
NT11
SCU
4141
CPM2A PLC

RETROFITTING OF INJECTION MOULDING MACHINE
MAKINO INDUSTRIESMAKINO INDUSTRIES

RETROFITTING OF INJECTION MOULDING MACHINE
NT11
SCU
4141
CPM2A PLC

VARIOUS PROJECTS
MOSER BAER INDIA LTDMOSER BAER INDIA LTD

FANUC ROBOT PROGRAMMING FOR CD PACKING APPLICATION
1.1. Application StudyApplication Study
2.2. Complete BOM FinalizationComplete BOM Finalization2.2. Complete BOM FinalizationComplete BOM Finalization
3.3. Robot ProgrammingRobot Programming
4.4. Application TrialsApplication Trials

BREAK DOWN SERVICES/PLC & TOUCH PANEL PROGRAMMINGS
1.1. Siemens SSiemens S--7 PLC Program modification in Stag Buffer Module Machine7 PLC Program modification in Stag Buffer Module Machine1.1. Siemens SSiemens S 7 PLC Program modification in Stag Buffer Module Machine7 PLC Program modification in Stag Buffer Module Machine
2.2. NT600S Omron Touch Panel Programming in Debuit MachineNT600S Omron Touch Panel Programming in Debuit Machine
3.3. Omron PLC Conversion from C200H to C200HG in Debuit MachineOmron PLC Conversion from C200H to C200HG in Debuit Machine
44 NS5 O T h P l P i i D b it M hiNS5 O T h P l P i i D b it M hi4.4. NS5 Omron Touch Panel Programming in Debuit MachinesNS5 Omron Touch Panel Programming in Debuit Machines
5.5. Device Net Module Trouble shooting in Hanky MachineDevice Net Module Trouble shooting in Hanky Machine
6.6. Revert Disc Modification in Debuit MachinesRevert Disc Modification in Debuit Machines

NS5 INSTALLATION IN DEBUIT MACHINES- 02 NOS
NS5
C200H PLC

SPUTTER TABLE SPM

PROFILE HOLE DRILLING MACHINE
ADVENT TECHNOLOGIESADVENT TECHNOLOGIES

PROFILE HOLE DRILLING SPM’s CONTROL SYSTEM -03 NOS
CPM PLC

DRILLING MACHINE
MACHT TECHNOLOGIESMACHT TECHNOLOGIES

DRILLING SPM’s CONTROL SYSTEM
CP1H PLC

TWO AXIS PICK & PLACE UNIT
ESB MOTION CONTROLLER MICRO FLEX DRIVE AND SERVO MOTOR

CONCEPT OF TUBE WELLCONCEPT OF TUBE WELL
AUTOMATION
THRU OMRON PLC AND SCADA

PLC – CP1E-N SERIES
MODEM FOR TELEMETRY
INTELLIGENT MOTOR PROTECTION RELAY
SOFT STARTER FOR MOTORSOFT STARTER FOR MOTOR
SCADA

REMOTE LOACTION VIEW

REMOTE LOACTION WRITE UP
-TUBEWELL WILL BE SWITCHED ON/OFF AS PER TIME SET IN
HMI(HUMAN MACHINE INTERFACE)
ALL ELECTRICAL PARAMETERS AS VOLTAGE CURRENT POWER-ALL ELECTRICAL PARAMETERS AS VOLTAGE,CURRENT , POWER
WILL BE MONITORED BY ENERGY METER CONNECTED WITH PLC
THRU MODBUS.
-OVER VOLATE & UNDER VOLTAGE PROTECTION TO BE PROVIDED
BY OMRON K8 INTELLIGENT RELAY.
-GSM MODEM WILL BE CONNECTED WITH PLC THRU HOSTLINKGSM MODEM WILL BE CONNECTED WITH PLC THRU HOSTLINK
PROTOCOL.
-IN CASE OF AN ALARM SMS WILL BE SENT TO ASSIGNED MOBILES.
-SCADA WILL MONITOR ELECTRICAL PARAMETERS OF ALL SITES.

ABOUT CONNECTIVITY OF SITES WITH SCADA

ABOUT INSTRUMENTATIONS
PUMP ON/OFF –The system shall switch the pump / pumps
ON/OFF depending upon the level of water in the OHTs / as per
preset timings / as a combination of both.
AUTOMATIC FAILURE SWITCH OFF - The system shall have
automatic pressure switch based failure change over ensuring
that in case a particular pump fails it shall switch OFF.
MOTOR ACTUATED BUTTERFLY VALVES AT DELIVERY OF
PUMPS AND DISTRIBUTION SIDE (DIRECT AS WELL AS
FROM THE OHTs)-FROM THE OHTs)
After switching ON the pump it is advisable to develop sufficient
pressure before opening the delivery valve to ensure that the
pump does not draw excess current in an attempt to develop
eq isite p ess erequisite pressure.

Also before switching OFF the pump it is advisable to close theAlso before switching OFF the pump it is advisable to close the
delivery line so as to avoid water hammer on the Impeller. To
achieve this, Motorized Butterfly valve installed at the delivery of
pump shall open only after requisite pressure is achieved and close
b f h i i h d OFFbefore the pump is switched OFF.
The Motor actuated valves at the distribution side shall open / close
as per preset timings.

ANNUNCIATION - The Master PLC panel shall depict variousANNUNCIATION - The Master PLC panel shall depict various
relevant conditions like Pump On, Pump Fail, Supply Healthy, Valve
Open/Close, Valve Open Fail / Close Fail etc. The panel shall also
depict the level of water in the OHTs of all Pump houses
MANUAL MODE OPERATION-Provision to use all the pumps and
valves in manual mode from the Master Control Panel if required.
CENTRALISED MONITORING / CONTROLLING AND REPORT
GENERATING SCADA STATION – This station shall monitor and
record the entire operation of the water pumping and distribution
d h i f hand generate reports as per the requirement of the user.

SCADA SYSTEM

SCADA SYSTEM
Remote tubewell stations are controlled andRemote tubewell stations are controlled and
monitored using central Station over GSM
network. Data and commands are exchanged
b t t l & t t ti i SMSbetween central & remote stations using SMS.
In case of fault the respective remote station
sends the SMS to central station and to
concerned site engineer.

MAJOR PROJECTS HANDLED BY US:MAJOR PROJECTS HANDLED BY US:
1. Design, Manufacturing and commissioning of Turning, Milling,
Grinding and SPMs with Various Makes of PLCs and CNCs.
2 CPT Plant Index reduction from 16 5 Sec to 9 5 Sec by our selves2. CPT Plant Index reduction from 16.5 Sec to 9.5 Sec by our selves.
3. Commissioning of Second hand plant of M/S JBM, Greater Noida
which has been procured from UK, This system has four Automated
Presses of 450 Tonnes with Allen Bradely PLC5/40 & SLC5/03,
Modicon PLC with Siemens distributed I/Os Fanuc Robots Pick &Modicon PLC with Siemens distributed I/Os, Fanuc Robots, Pick &
Place units of Moog Servo drivesMMI of Siemens and Panel view
1400 and 550. All are communicating over the Profibus.
4. Retrofitting of Induction Hardening Machine of Themo Heat Make
by replacing MC100 PLC to Omron PLC at M/S Harig Ghaziabad.by replacing MC100 PLC to Omron PLC at M/S Harig Ghaziabad.
5. Dismantling of Plasma Display Panels Plant Equipments at
Taiwan.

MAJOR PROJECTS HANDLED BY US:MAJOR PROJECTS HANDLED BY US:
6. Provided solution to achieve repeatability in a Hobbing Machine.
7. Primary Checking and start Up of 12 Nos of Fanuc Robots which were bought by M/S
Neel Metals from UK.
8. Commissioning of Display plant at Europe.
9. Various Projects of Load Management with Omron PLCs and Rishabh Energy
Meters.
10. Various Projects of DG SYNCHRONIZATIONS with Omron PLCs and Rishabh
Energy Meters.
11. Panel Supplier for AMF with Omron PLC.
12. Supplied complete Control Scheme alongwith Control Panels and
I t t ti t I k M f t i l t ith O PLC HMI dInstrumentations to Ink Manufacturing plant with Omron PLCs, HMIs and
SCADA.
13. Executed Turnkey Projects Electricals, Automations & Instrumentations of 3
MLD Sewage Treatment Plant
14 Dismantling of LCD Manufacturing Plant at Japan14. Dismantling of LCD Manufacturing Plant at Japan.

OUR VALUED CUSTOMERS:OUR VALUED CUSTOMERS:
1. M/S NEEL METALS
2 M/S JBM GROUP2. M/S JBM GROUP
3. M/S SAMTEL GROUP
4. M/S VIDEOCON GROUP
5. M/S LG ELECTRONICS
6. M/S HARIG INDIA
7 M/S TALBROS ENGINEERING7. M/S TALBROS ENGINEERING
8. M/S KIRBY
9. M/S SHRIRAM PISTONS & RINGS/
10. M/S MAEDA CORPORATION

OUR VALUED CUSTOMERS:OUR VALUED CUSTOMERS:
11. M/S RICO AUTO INDUSTRIES LTD
12. M/S LOGWELL FORGE LTD
13. M/S MAEDA CORPORATION
14 M/S QH TALBROS14. M/S QH TALBROS
15. M/S HERO MOTORS
16 M/S MAKINO AUTO INDUSTRIES16. M/S MAKINO AUTO INDUSTRIES
17. M/S MOSER BAER
18. M/S GHARPURE ENGG & CONSTRUCTION P LTD18. M/S GHARPURE ENGG & CONSTRUCTION P LTD
19. ENVIRO ENGINEERS
20. M/S EVEREST INDUSTRIES

THANK YOUTHANK YOU
FOR YOUR TIMEFOR YOUR TIME

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