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Custom roll forming machine

Shenzhen Superda Machine Co., Ltd
Shenzhen Superda Machine Co., Ltd

This document summarizes the specifications of a custom roll forming machine. The machine can form materials from 1.0mm to 1.6mm thick into profiles up to 80mm wide at speeds of 3-5m/min. The main components include an uncoiler and straightener, servo feeder, hydraulic punching system, guide device, 10-station roll forming machine, hydraulic shear, and a flat collection rack. The electrical control system uses a PLC and touch screen interface to automatically control the process and monitor equipment status.

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Custom Roll Forming machine Shenzhen Superda Machine Co., LTD https://www.superdamc.com sales@superdamachine.com 筝Technical parameters No. ITEM PARAMETER REMARK 1 MATERIAL Type T.(mm) 1.0mm Yield Strength (Mpa) G300 2 Forming product Width 80mm 3 Forming speed (m/min) 3-5m/m 4 Forming main power (KW) 5.5 KW FYR 5 Hydraulic power (KW) 7.5 KW FYR 6 Voltage AC415V鐚50Hz鐚3P 篋process 2 in 1 Uncoiler Straighteningservo feederHydraulic press breach device Guide device roll forming machine shear device (including bend) finished product rack 筝Plate drawing as below鐚 Drawing鐚
鐚Machines List Photo just for reference 篋鐚鐚 Servo Feeder 3.1 Max. feeding width:200mm 3.2 Feeding thickess: 0.4-1.6mm 3. 3 Motor , 0.85鐚鐚(Yaskawa) Photo just for reference 筝鐚2 in 1 Uncoiler straightener 1 Type鐚Manual Expansion 2Parameter 1鐚Passive discharge 2鐚 Coil weight鐚< 2T 3鐚Coil inner D.鐚450mm-530mm 4鐚Max. Width.200mm 5) Thickness .0.4-1.6mm 6) Straightener roller :7 pcs 8) Power.1.5kw
筝鐚鐚 Hydraulic hole punching system 3.1 Function鐚Hydraulic punch breach (Mould 1 set) 3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown. 3.3 Hydraulic system working pressure鐚16MPa 3.4 Hydraulic station鐚7.5KW鐚 Hydraulic punch hole/shear use same station鐚 鐚 Guide device 篋鐚Main Forming machines 6.1 Forming Roller鐚10 stations鐚and add Rub-roll, To make sure the surface profile no scratches. 6.2 Side Panel鐚T.18mm ,A3 steel Heavy duty 6.3 Rolling speeding: 3-5 m/min 6.4 Roller material鐚#45鐚overall quenching, hardness HRC55-60 . 6.5 Motor power鐚5.5KW 6.6 Main Roller 鐚鐃65mm鐚45 # 6.7 Equipment base: 400 H type using welded steel plate.
6.8 Transmission: chain drive. 6.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers. Photo just for reference 鐚Hydraulic Follow shear Follow shear Knife material鐚Cr12鐚quenching hardness of up to HRC56-58 degrees. 鐚Flat collect rack
鐚Electrical control system The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication. Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety. ** The main components of the brand: PLC control system: Delta Encoder: Omron Touch screen: Weinview Some components are Schneider brand devices.
Devices鐚 No. Machine name QTY REMARK 1 Uncoiler straightener 1 2 Servo Feeder 1 3 Hydraulic machine 1 With mould 4 Guide device 1 5 Forming machine 1 7 Follow Shear 1 Including knife 8 Collect rack 1 9 Control system 1 鐚rand No. Name manufacturer 1 Motor & Reducer Domestic brands 2 The main key bearing Domestic brands 4 PLC Systems Delta 5 Low-voltage electrical Schneider 6 Encoder Omron 7 touch screen Veinview 8 Hydraulic system Domestic brands Custom roll forming machine blog

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Custom roll forming machine

  • 1. Custom Roll Forming machine Shenzhen Superda Machine Co., LTD https://www.superdamc.com sales@superdamachine.com 筝Technical parameters No. ITEM PARAMETER REMARK 1 MATERIAL Type T.(mm) 1.0mm Yield Strength (Mpa) G300 2 Forming product Width 80mm 3 Forming speed (m/min) 3-5m/m 4 Forming main power (KW) 5.5 KW FYR 5 Hydraulic power (KW) 7.5 KW FYR 6 Voltage AC415V鐚50Hz鐚3P 篋process 2 in 1 Uncoiler Straighteningservo feederHydraulic press breach device Guide device roll forming machine shear device (including bend) finished product rack 筝Plate drawing as below鐚 Drawing鐚
  • 2. 鐚Machines List Photo just for reference 篋鐚鐚 Servo Feeder 3.1 Max. feeding width:200mm 3.2 Feeding thickess: 0.4-1.6mm 3. 3 Motor , 0.85鐚鐚(Yaskawa) Photo just for reference 筝鐚2 in 1 Uncoiler straightener 1 Type鐚Manual Expansion 2Parameter 1鐚Passive discharge 2鐚 Coil weight鐚< 2T 3鐚Coil inner D.鐚450mm-530mm 4鐚Max. Width.200mm 5) Thickness .0.4-1.6mm 6) Straightener roller :7 pcs 8) Power.1.5kw
  • 3. 筝鐚鐚 Hydraulic hole punching system 3.1 Function鐚Hydraulic punch breach (Mould 1 set) 3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown. 3.3 Hydraulic system working pressure鐚16MPa 3.4 Hydraulic station鐚7.5KW鐚 Hydraulic punch hole/shear use same station鐚 鐚 Guide device 篋鐚Main Forming machines 6.1 Forming Roller鐚10 stations鐚and add Rub-roll, To make sure the surface profile no scratches. 6.2 Side Panel鐚T.18mm ,A3 steel Heavy duty 6.3 Rolling speeding: 3-5 m/min 6.4 Roller material鐚#45鐚overall quenching, hardness HRC55-60 . 6.5 Motor power鐚5.5KW 6.6 Main Roller 鐚鐃65mm鐚45 # 6.7 Equipment base: 400 H type using welded steel plate.
  • 4. 6.8 Transmission: chain drive. 6.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers. Photo just for reference 鐚Hydraulic Follow shear Follow shear Knife material鐚Cr12鐚quenching hardness of up to HRC56-58 degrees. 鐚Flat collect rack
  • 5. 鐚Electrical control system The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication. Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety. ** The main components of the brand: PLC control system: Delta Encoder: Omron Touch screen: Weinview Some components are Schneider brand devices.
  • 6. Devices鐚 No. Machine name QTY REMARK 1 Uncoiler straightener 1 2 Servo Feeder 1 3 Hydraulic machine 1 With mould 4 Guide device 1 5 Forming machine 1 7 Follow Shear 1 Including knife 8 Collect rack 1 9 Control system 1 鐚rand No. Name manufacturer 1 Motor & Reducer Domestic brands 2 The main key bearing Domestic brands 4 PLC Systems Delta 5 Low-voltage electrical Schneider 6 Encoder Omron 7 touch screen Veinview 8 Hydraulic system Domestic brands Custom roll forming machine blog