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CW43-KAIZEN Elimination of Waste Motion - Vacuum Seal

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Damian Denis

The document describes a Kaizen event at SMT Supermarket to centralize supplies for the vacuum sealing process. It identifies unnecessary operator movement searching for supplies as waste. Originally, supplies like HIC cards, MSL labels, and silica gel were stored in different locations, requiring operators to move between areas. The Kaizen proposal centralized all supplies for vacuum sealing in one location to eliminate movement. This reduces cycle times, prevents lost or damaged items, and reduces operator fatigue. The changes improved 5S practices and increased awareness of eliminating waste. In summary, the Kaizen aimed to streamline the vacuum sealing process by locating all needed supplies together.

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SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation ELIMINATION OF WASTE - MOTION CENTRALIZATION OF VACUUM SEAL
SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Challenges Eliminate all forms of waste and to have value added processes only. The key is to spot waste and eliminate it. Waste identified Unnecessary Movement All tools and items for vacuum seal component not centralize at one place.
SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Old Situation Dis-organized storage locations for HIC card, MSL label and Silica gel. Operator keeps moving, searching and finding items and these activities does not add value to our operations. Dis-organized storage could also cause damage or incur missing items (HIC card , MSL label and Silica gel).
SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Photo of Old Situation MSL bag keep at filling cabinet HIC card keep at Mcdry cabinet Silica gel keep at Mcdry cabinet Vacuum seal machine at offline setup area
SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Opportunities Using lean manufacturing concept we eliminate waste to reduce movement of operators during vacuum seal component activity.
SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation NEW Condition Centralize at one location to eliminate frequent movement of operators. Reduce cycle time to seal back all the MSL component. This also eliminates any potential missing and damage items of HIC card, Silica gel and MSL label.
SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Photo of New Situation HIC card MSL bag Silica gel Vacuum Seal Machine
SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Benefits Reduce drastically operators movement. Reduce fatigue and save time. DLs are more focus on value added tasks. DLs are more aware of the presence of waste in their workplace now and the process on how to eliminate them. Improved 5S.
SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Core Team Members:-
SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Thank You

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CW43-KAIZEN Elimination of Waste Motion - Vacuum Seal

  • 1. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation ELIMINATION OF WASTE - MOTION CENTRALIZATION OF VACUUM SEAL
  • 2. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Challenges Eliminate all forms of waste and to have value added processes only. The key is to spot waste and eliminate it. Waste identified Unnecessary Movement All tools and items for vacuum seal component not centralize at one place.
  • 3. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Old Situation Dis-organized storage locations for HIC card, MSL label and Silica gel. Operator keeps moving, searching and finding items and these activities does not add value to our operations. Dis-organized storage could also cause damage or incur missing items (HIC card , MSL label and Silica gel).
  • 4. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Photo of Old Situation MSL bag keep at filling cabinet HIC card keep at Mcdry cabinet Silica gel keep at Mcdry cabinet Vacuum seal machine at offline setup area
  • 5. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Opportunities Using lean manufacturing concept we eliminate waste to reduce movement of operators during vacuum seal component activity.
  • 6. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation NEW Condition Centralize at one location to eliminate frequent movement of operators. Reduce cycle time to seal back all the MSL component. This also eliminates any potential missing and damage items of HIC card, Silica gel and MSL label.
  • 7. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Photo of New Situation HIC card MSL bag Silica gel Vacuum Seal Machine
  • 8. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Benefits Reduce drastically operators movement. Reduce fatigue and save time. DLs are more focus on value added tasks. DLs are more aware of the presence of waste in their workplace now and the process on how to eliminate them. Improved 5S.
  • 9. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Core Team Members:-
  • 10. SMT SUPERMARKET Kaizen BSM SMT Supermarket presentation Thank You