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Cyclic Material Behaviour
• Stress-Strain response of most materials under
cyclic loading is different than under single
(monotonic) loading.
• For fatigue analysis, it is necessary to consider
the cyclic material behaviour for strength and
life calculations.
• Fatigue itself is a process of crack initiation
and growth due to cyclic loading.
Monotonic Engineering Vs.
True Stress-Strain Curves
Stress
Strain
True Stress - Strain
Curve
Engineering
Stress - Strain
Curve
Ultimate Tensile Strength
Fracture
Fracture
Typical
service region
less than 2%
difference.
Cyclic Stress-Strain Curves
• For cyclic loading, we will always be using
true stress, s, and true strain, e.
• However, for most calculations we ignore
the difference between engineering values
(S,e) and true values (s,e):
•
0198
0
S
02
1
02
0
e
for
e
1
e
1
S
.
,
.
;
.
)
ln(
)
(







e
s
e
s
Cyclic Vs. Monotonic Stress-Strain
STRAIN
STRESS
Monotonic
Cyclic
a) SAE 1045 Steel
Quenched and
Tempered
STRAIN
STRESS
Monotonic
b) 2024-T351
Age hardened
Aluminum Alloy
Cyclic
For Steels: Su /Sys <1.2 - Cyclically Softens
Su/Sys >1.4 - Cyclically Hardens
Elastic and Plastic Strain
0.2% offset
yield stress
0.2 % STRAIN
Sy
(S )
y
E
1
E
1 E
1
STRESS
elastic
plastic
Total Strain e
ep ee
E
e
p
e
/
s
e
e
e
e



A
C
Cyclic Hysteresis Behaviour
s
e
A
B
C
D
E
F
B
C
D
E
F
More Cyclic Stress-Strain Curves
Cyclic Hysteresis Behaviour
s
e
Stress
range,
Ds
Strain range, De
De
p
Dee
E
e
p
e
/
s
D
e
D
e
D
e
D
e
D



E
2
2
2
2
2
e
p
e
s
D
e
D
e
D
e
D
e
D



Range
Amplitude
Equation for s-e Curve
'
'
n
1
p
n
p
2k'
2
2
k'
2
















s
D
e
D
e
D
s
D
n’
k’
Log(Dep/2)
Log(Ds/2)
s
e
Equation for s-e Curve
'
'
,
n
1
n
1
p
e
p
e
2k'
E
2
2
Hence
2k'
2
E
2
2
2
2
2


















s
D
s
D
e
D
s
D
e
D
s
D
e
D
e
D
e
D
e
D
Reversed Cyclic Straining
• Bauchinger Effect: After being plastically strained in
one direction the stress-strain curve of a metal in the
opposite sense is lower than the initial stress-strain
curve.
• Memory: The stress for reversed plasticity is generally
lowered because of the dislocation pile-ups and their
back stresses left by the initial straining. The stress-
strain path follows the initial path whenever the prior
maximum or minimum strain level is exceeded.
• Masing’s Hypothesis: Masing suggested (before
dislocations were observed) that the stress-strain curve
for reversed straining MEASURED FROM THE POINT
OF REVERSAL would be the cyclic curve scaled by a
factor of 2.
Bauchinger Effect
Reversed Stress-Strain Curve
Stress -Strain Curve
Stress-Strain Curve
Stress
Strain
Masing’s Hypothesis
Ds,
Ds/2
De, De/2
Cyclic
s-e curve
Reversed
s-e curve
'
'
n
1
n
1
2k'
2
E
2k'
2
E
2
2
2
2
















s
D
s
D
e
D
s
D
s
D
e
D
'
n
1
2k'
E
2
2








s
D
s
D
e
D
Memory
time
Previous reversal
point
Deformation
on previous
hysteresis loop
Material Memory
Strain
Stress
Strain
Tracking Strain Sequences
in s-e Space
• Most components subjected to cyclic loading are
susceptible to fracture by fatigue cracking and can
be monitored with strain sensors (e.g., resistance
foil strain-gauges)
• Hence, it is common to obtain service load spectra
in strain units.
• The strain data must be mapped into s-e space for
the specific material to do fatigue analysis.
Simple Strain History
e
time
Sequence Effects in Strain History
Closed Loop
Strain
Spectrum

More Related Content

Cyclic Material Behaviour, Stress-Strain

  • 1. Cyclic Material Behaviour • Stress-Strain response of most materials under cyclic loading is different than under single (monotonic) loading. • For fatigue analysis, it is necessary to consider the cyclic material behaviour for strength and life calculations. • Fatigue itself is a process of crack initiation and growth due to cyclic loading.
  • 2. Monotonic Engineering Vs. True Stress-Strain Curves Stress Strain True Stress - Strain Curve Engineering Stress - Strain Curve Ultimate Tensile Strength Fracture Fracture Typical service region less than 2% difference.
  • 3. Cyclic Stress-Strain Curves • For cyclic loading, we will always be using true stress, s, and true strain, e. • However, for most calculations we ignore the difference between engineering values (S,e) and true values (s,e): • 0198 0 S 02 1 02 0 e for e 1 e 1 S . , . ; . ) ln( ) (        e s e s
  • 4. Cyclic Vs. Monotonic Stress-Strain STRAIN STRESS Monotonic Cyclic a) SAE 1045 Steel Quenched and Tempered STRAIN STRESS Monotonic b) 2024-T351 Age hardened Aluminum Alloy Cyclic For Steels: Su /Sys <1.2 - Cyclically Softens Su/Sys >1.4 - Cyclically Hardens
  • 5. Elastic and Plastic Strain 0.2% offset yield stress 0.2 % STRAIN Sy (S ) y E 1 E 1 E 1 STRESS elastic plastic Total Strain e ep ee E e p e / s e e e e    A C
  • 8. Cyclic Hysteresis Behaviour s e Stress range, Ds Strain range, De De p Dee E e p e / s D e D e D e D e D    E 2 2 2 2 2 e p e s D e D e D e D e D    Range Amplitude
  • 9. Equation for s-e Curve ' ' n 1 p n p 2k' 2 2 k' 2                 s D e D e D s D n’ k’ Log(Dep/2) Log(Ds/2)
  • 10. s e Equation for s-e Curve ' ' , n 1 n 1 p e p e 2k' E 2 2 Hence 2k' 2 E 2 2 2 2 2                   s D s D e D s D e D s D e D e D e D e D
  • 11. Reversed Cyclic Straining • Bauchinger Effect: After being plastically strained in one direction the stress-strain curve of a metal in the opposite sense is lower than the initial stress-strain curve. • Memory: The stress for reversed plasticity is generally lowered because of the dislocation pile-ups and their back stresses left by the initial straining. The stress- strain path follows the initial path whenever the prior maximum or minimum strain level is exceeded. • Masing’s Hypothesis: Masing suggested (before dislocations were observed) that the stress-strain curve for reversed straining MEASURED FROM THE POINT OF REVERSAL would be the cyclic curve scaled by a factor of 2.
  • 12. Bauchinger Effect Reversed Stress-Strain Curve Stress -Strain Curve Stress-Strain Curve Stress Strain
  • 13. Masing’s Hypothesis Ds, Ds/2 De, De/2 Cyclic s-e curve Reversed s-e curve ' ' n 1 n 1 2k' 2 E 2k' 2 E 2 2 2 2                 s D s D e D s D s D e D ' n 1 2k' E 2 2         s D s D e D
  • 15. Tracking Strain Sequences in s-e Space • Most components subjected to cyclic loading are susceptible to fracture by fatigue cracking and can be monitored with strain sensors (e.g., resistance foil strain-gauges) • Hence, it is common to obtain service load spectra in strain units. • The strain data must be mapped into s-e space for the specific material to do fatigue analysis.
  • 17. Sequence Effects in Strain History