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DEFECT ANALYSIS
PREPARED BY--RUPAK
DEFECTS ARE CLASSIFIED INTO THREE MAIN CATEGORIES: -
 Critical Defects
 Major Defects
 Minor Defects
3.
Minor Defect
2.
Major
Defect
1. Critical
Defect
Defect Analysis. Prepared by Rupak
1. CRITICAL DEFECT:
 A critical defect is a defect that judgment and experience indicate is likely to result in hazardous or unsafe
conditions for individuals using, maintaining or depending upon the product. . Zero tolerance will be
applied to the acceptable quantity of critical defects found within a shipment. A critical defect will
automatically render the inspection as rejected.
2. MAJOR DEFECT:
 A major defect is a defect, other than critical, that is likely to result in failure or to reduce materially the
usability of the unit of product for its intended purpose. In simple terms, a major defect is likely to result
in product failure, either initially or within a short period of time. A major defect will result in the end-
user rejecting and returning the product. AQL chart will be followed for Major defectsincluding critical
measurement points that are out of tolerance .
 A minor defect is a defect that is not likely to reduce materially the usability of the unit of product for its
intended purpose. In other words, a minor defect may cause some end-user dissatisfaction but may not
cause the end user to reject and return the product. AQL chart will be followed for Minor defects
including non-critical measurement points that are out of tolerance.
3. MINOR DEFECT:
Defect Analysis. Prepared by Rupak
Coming soon
Coming soonSlub -A short, thick place in
the yarn or an extra piece of
yarn woven
into the fabric.
1 Coming
soon2 3
Defect Classification Lists 
Woven Fabric Defects

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Defect analysis of garment manufacturing

  • 2. DEFECTS ARE CLASSIFIED INTO THREE MAIN CATEGORIES: - Critical Defects Major Defects Minor Defects 3. Minor Defect 2. Major Defect 1. Critical Defect Defect Analysis. Prepared by Rupak
  • 3. 1. CRITICAL DEFECT: A critical defect is a defect that judgment and experience indicate is likely to result in hazardous or unsafe conditions for individuals using, maintaining or depending upon the product. . Zero tolerance will be applied to the acceptable quantity of critical defects found within a shipment. A critical defect will automatically render the inspection as rejected. 2. MAJOR DEFECT: A major defect is a defect, other than critical, that is likely to result in failure or to reduce materially the usability of the unit of product for its intended purpose. In simple terms, a major defect is likely to result in product failure, either initially or within a short period of time. A major defect will result in the end- user rejecting and returning the product. AQL chart will be followed for Major defectsincluding critical measurement points that are out of tolerance . A minor defect is a defect that is not likely to reduce materially the usability of the unit of product for its intended purpose. In other words, a minor defect may cause some end-user dissatisfaction but may not cause the end user to reject and return the product. AQL chart will be followed for Minor defects including non-critical measurement points that are out of tolerance. 3. MINOR DEFECT: Defect Analysis. Prepared by Rupak
  • 4. Coming soon Coming soonSlub -A short, thick place in the yarn or an extra piece of yarn woven into the fabric. 1 Coming soon2 3 Defect Classification Lists Woven Fabric Defects