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DEFECT CLASSIFICATION

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M
Md.Abdullah Al Faruk

This document contains classifications and codes for various types of defects that may occur during fabric production, cutting, sewing, and packing processes. It lists over 50 different defect types for each process, identified by a defect code. The defects listed include issues like abrasions, stains, dye problems, and flaws in cutting, sewing, labeling, and packaging. The purpose is to systematically categorize potential quality issues that may arise across the supply chain.

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DEFECT CLASSIFICATION (FABRIC) DEFECT CODE TYPE OF DEFECTS - FABRIC RMD1 ABRASION MARK/PEELING RMD2 BOWING RMD3 BROKEN YARN RMD4 CRAMPLE/CREASE MARK RMD5 DIRT/STAINS RMD6 DYE LOTS OFF TONE RMD7 DYE SPOTS/BLEEDING RMD8 FABRIC JOINT/STOPPED MARK RMD9 FOREIGN/YARN CONTAMINATION RMD10 HOLE RMD11 KNOT RMD12 NEEDLE MARK/PIN Holes RMD13 PRINTING DEFECT/OFF REGISTRATION RMD14 SLUB RMD15 STREAK MARK/BARLINES RMD16 THICK & THIN END/WRAP RMD17 UNEVEN DYE/ SPOT RMD18 WATER/DYE MARKS RMD19 BAD ODOR
DEFECT CLASSIFICATION (ACCESSORIES)
DEF. CODE TYPE OF DEFECTS - CUTTING CD1 SPREADING JOINT/SPLICED PANEL CD2 INCONSISTENT SPREADING ( LOOSE/TIGHT ) CD3 SPREADING WAVY CD4 PLY COUNT INACCURATE CD5 PLY HEIGHT TOO HIGH CD6 STRIPE MISALIGNMENT/BOWING CD7 WRONG PINING / CLIPPING FOR STRIPE FABRIC CD8 FABRIC/ WIDE LACE WRONG FACE SIDE CD9 LACE SCALLOP / EMBROIDERY NOT MATCHING CD10 WRONG MARKER CD11 CUT PARTS NOT MACTH WITH PATTERN CD12 MARKER AND SPREADING WIDTH NOT MATCH CD13 OFF GRAIN CUTTING CD14 MISSING NOTCH / INCORRECT PLACEMENT CD15 LEANING (SIDE EDGE MISALIGNED) CD16 REMNANTS LOT UNIDENTIFIED CD17 FABRIC FLAWS CD18 MISCUT CD19 RAGGED CUTTING CD20 PARTS COUNT INCOMPLETE ( BUNDLING PROBLEM) CD21 BUNDLING NOT FOLLOW COLOR COMBINATION AGAINST MO/ TRIM CARD REQUIRED CD22 BUNDLES UNMATCHED/INCOMPLETE PART COUNT CD23 BUNDLING MIXED SIZES AND DYE LOTS CD24 HEAT TRANSFER GLUE EXPOSED CD25 HEAT TRANSFER WRONG PLACEMENT/QUALITY CD26 HEAT TRANSFER LABEL/TRIMS DELAMINATED CD27 HEAT TRANSFER LABEL/TRIMS DISCOLORATION CD28 BINDING WIDTH INCONSISTENT CD29 BINDING OFF GRAIN CD30 RE-CUT WRONG DYE LOT CD31 OTHERS DEFECT CLASSIFICATION (CUTTING)
DEFECT CLASSIFICATION (SEWING) DEF. CODE TYPE OF DEFECTS - SEWING ENGLISH SW1 SKIP/RUN OFF STITCHES/ POOR JOIN STITCHES SW2 RAW EDGES SW3 BROKEN STITCHES SW4 CHALK/PEN MARKS / DIRTS SW5 PUCKERING/TWISTED SEAMS SW6 STITCH COUNT NOT ACCURATE SW7 UNEVEN SEAM WIDTH SW8 HIGH/LOW SW9 UNTRIMMED THREADS SW10 POOR/OUT OF SHAPE SW11 HOLES / CUT DAMAGED SW12 OIL STAINS SW13 FULLNESS/BUBBLING SW14 LOOSE STITCHES SW15 WRONG SIZE SW16 OVERLAPPING / MISALIGNED STITCHES SW17 MISSING STITCH/PLEATED/OPENED SEAM SW18 TIGHT TENSION SW19 NEEDLE HOLES SW20 DIRTY/SOILAGE SW21 OFF SHADING WITHIN THE GMTS SW22 OUT OF SPEC SW23 HOOK & EYE INSECURED/UNEVEN SW24 WIRE PLAY TIGHT/LOOSE SW25 CUP LOOSE/TIGHT SW26 SIDE CUP WAVY/CURLING UP SW27 CRACKING STITCHES WHEN STRETCHED SW28 FABRIC WRONG SIDE/INVERTED SW29 BARTACK - TIGHT/TOO WIDE/MISPLACED/ MISSING / SLANTED SW30 STRAPS INSECURED/MISPLACED/UNEVEN/ TWISTED
DEF.CODE TYPE OF DEFECT (SEWING) ENGLISH SW31 LOOSE THREADS IN / OUT OF THE GMTS SW32 EXPOSED BASTING STITCHES ON GMTS SW33 PLEATED SEAMS SW34 DAMAGED TRIMS SW35 POINTY SW36 CENTER FRONT GORE OUT OF SHAPE / SLANTED / HI-LOW SW37 BOW/ BUTTON / METAL TRIMS WITH LOGO MISPLACED / MISSING / INSECURED SW38 WRONG MATERIALS USED ON GMTS SW39 LABEL MISPLACED/MISSING SW40 LABEL WRONG/NOTREADABLE SW41 WIRE INCORRECT/PULL OUT SW42 WAVY SW43 UNEVEN SEAM ALLOWANCE SW44 REVERSE ATTACHMENT SW45 HIKING SW46 CREASE MARK SW47 FIBREFILL BROKEN SW48 UNEVEN DISTANCE SW49 FLIPPING UP/CURLING DOWN SW50 GUSSET OUT OF SHAPE/BUBBLING SW51 UNEVEN SHIRRING SW52 SHARP EDGES SW53 SNAGS / FRAYING EDGES SW54 HANDLING PROBLEM / PULLING SW55 NEEDLE CUTS SW56 FEED DOG/ SHINY / PRESSER FOOT MARKS SW57 OTHERS DEFECT CLASSIFICATION (SEWING)
DEFECT CLASSIFICATION (PACKING) DEF. CODE TYPES OF DEFECT(PACKING) ENGLISH PK 1 PACKING STANDARD INCORRECT PK 2 POLYBAG WRONG SIZE/PRINTING/THICKNESS/ PK 3 HANGER ARTICLE / SIZE INCORRECT PK 4 HANGTAG / OVER RIDDER / ADDITIONAL STICKER INCORRECT PK 5 PRICE TICKET INCORRECT PK 6 FLASHER / PAPER TAG WRONG POSITION / INSECURE / DAMAGE PK 7 WRONG TAG PIN SIZE PK 8 SIZER / LABEL / HANGTAGS UNMATCHED PK9 WRONG CARTON DIMENTION PK10 PLY TYPE / PLY COUNT INCORRECT PK11 I NCORRECT ASSORTMENT PK12 WRONG SIZE OF GARMENTS INSIDE THE CARTONS PK13 CARTON SHIPPING MARKINGS INCORRECT PK14 BARCODE STICKER WRONG / UNREADABLE PK15 MISSING / WRONG STICKERS ON CARTON PK16 PACKING CONDITION TIGHT/LOOSE PK17 I NCORRECT CORD KNOT PK18 STICKER ATTACHED SLANTED PK19 HANGER MARK ON GARMENTS PK20 BROKEN / SHARP EDGES ON PACKAGING TRIMS PK21 MISSING PRICE TICKET / HYGENIC STICKER / ADDITIONAL STICKER PK22 IINSECT /FUNGUS FOUND INSIDE THE POLY OR CARTON OR WITH GARMENTS. PK23 POLY FOLDING WRONG PK24 FOAM MOULD CUP CREASE / OFF SHAPE / CRASH MARK PK25 INCORRECT QUANTITY (SHORT / OVER) PK26 INCORRECT CARTON WEIGHT PK27 MOISTURE LEVEL OUT OF STANDARD PK28 POOR APPEARANCE AFTER PACKING PK29 HANGER SETTING HI-LOW PK30 INNER BOX (OFF SHAPE PRINTING / WRONG COUNTRY BLOCK / INSECURE / DAMAGE) PK31 OTHERS

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DEFECT CLASSIFICATION

  • 1. DEFECT CLASSIFICATION (FABRIC) DEFECT CODE TYPE OF DEFECTS - FABRIC RMD1 ABRASION MARK/PEELING RMD2 BOWING RMD3 BROKEN YARN RMD4 CRAMPLE/CREASE MARK RMD5 DIRT/STAINS RMD6 DYE LOTS OFF TONE RMD7 DYE SPOTS/BLEEDING RMD8 FABRIC JOINT/STOPPED MARK RMD9 FOREIGN/YARN CONTAMINATION RMD10 HOLE RMD11 KNOT RMD12 NEEDLE MARK/PIN Holes RMD13 PRINTING DEFECT/OFF REGISTRATION RMD14 SLUB RMD15 STREAK MARK/BARLINES RMD16 THICK & THIN END/WRAP RMD17 UNEVEN DYE/ SPOT RMD18 WATER/DYE MARKS RMD19 BAD ODOR
  • 3. DEF. CODE TYPE OF DEFECTS - CUTTING CD1 SPREADING JOINT/SPLICED PANEL CD2 INCONSISTENT SPREADING ( LOOSE/TIGHT ) CD3 SPREADING WAVY CD4 PLY COUNT INACCURATE CD5 PLY HEIGHT TOO HIGH CD6 STRIPE MISALIGNMENT/BOWING CD7 WRONG PINING / CLIPPING FOR STRIPE FABRIC CD8 FABRIC/ WIDE LACE WRONG FACE SIDE CD9 LACE SCALLOP / EMBROIDERY NOT MATCHING CD10 WRONG MARKER CD11 CUT PARTS NOT MACTH WITH PATTERN CD12 MARKER AND SPREADING WIDTH NOT MATCH CD13 OFF GRAIN CUTTING CD14 MISSING NOTCH / INCORRECT PLACEMENT CD15 LEANING (SIDE EDGE MISALIGNED) CD16 REMNANTS LOT UNIDENTIFIED CD17 FABRIC FLAWS CD18 MISCUT CD19 RAGGED CUTTING CD20 PARTS COUNT INCOMPLETE ( BUNDLING PROBLEM) CD21 BUNDLING NOT FOLLOW COLOR COMBINATION AGAINST MO/ TRIM CARD REQUIRED CD22 BUNDLES UNMATCHED/INCOMPLETE PART COUNT CD23 BUNDLING MIXED SIZES AND DYE LOTS CD24 HEAT TRANSFER GLUE EXPOSED CD25 HEAT TRANSFER WRONG PLACEMENT/QUALITY CD26 HEAT TRANSFER LABEL/TRIMS DELAMINATED CD27 HEAT TRANSFER LABEL/TRIMS DISCOLORATION CD28 BINDING WIDTH INCONSISTENT CD29 BINDING OFF GRAIN CD30 RE-CUT WRONG DYE LOT CD31 OTHERS DEFECT CLASSIFICATION (CUTTING)
  • 4. DEFECT CLASSIFICATION (SEWING) DEF. CODE TYPE OF DEFECTS - SEWING ENGLISH SW1 SKIP/RUN OFF STITCHES/ POOR JOIN STITCHES SW2 RAW EDGES SW3 BROKEN STITCHES SW4 CHALK/PEN MARKS / DIRTS SW5 PUCKERING/TWISTED SEAMS SW6 STITCH COUNT NOT ACCURATE SW7 UNEVEN SEAM WIDTH SW8 HIGH/LOW SW9 UNTRIMMED THREADS SW10 POOR/OUT OF SHAPE SW11 HOLES / CUT DAMAGED SW12 OIL STAINS SW13 FULLNESS/BUBBLING SW14 LOOSE STITCHES SW15 WRONG SIZE SW16 OVERLAPPING / MISALIGNED STITCHES SW17 MISSING STITCH/PLEATED/OPENED SEAM SW18 TIGHT TENSION SW19 NEEDLE HOLES SW20 DIRTY/SOILAGE SW21 OFF SHADING WITHIN THE GMTS SW22 OUT OF SPEC SW23 HOOK & EYE INSECURED/UNEVEN SW24 WIRE PLAY TIGHT/LOOSE SW25 CUP LOOSE/TIGHT SW26 SIDE CUP WAVY/CURLING UP SW27 CRACKING STITCHES WHEN STRETCHED SW28 FABRIC WRONG SIDE/INVERTED SW29 BARTACK - TIGHT/TOO WIDE/MISPLACED/ MISSING / SLANTED SW30 STRAPS INSECURED/MISPLACED/UNEVEN/ TWISTED
  • 5. DEF.CODE TYPE OF DEFECT (SEWING) ENGLISH SW31 LOOSE THREADS IN / OUT OF THE GMTS SW32 EXPOSED BASTING STITCHES ON GMTS SW33 PLEATED SEAMS SW34 DAMAGED TRIMS SW35 POINTY SW36 CENTER FRONT GORE OUT OF SHAPE / SLANTED / HI-LOW SW37 BOW/ BUTTON / METAL TRIMS WITH LOGO MISPLACED / MISSING / INSECURED SW38 WRONG MATERIALS USED ON GMTS SW39 LABEL MISPLACED/MISSING SW40 LABEL WRONG/NOTREADABLE SW41 WIRE INCORRECT/PULL OUT SW42 WAVY SW43 UNEVEN SEAM ALLOWANCE SW44 REVERSE ATTACHMENT SW45 HIKING SW46 CREASE MARK SW47 FIBREFILL BROKEN SW48 UNEVEN DISTANCE SW49 FLIPPING UP/CURLING DOWN SW50 GUSSET OUT OF SHAPE/BUBBLING SW51 UNEVEN SHIRRING SW52 SHARP EDGES SW53 SNAGS / FRAYING EDGES SW54 HANDLING PROBLEM / PULLING SW55 NEEDLE CUTS SW56 FEED DOG/ SHINY / PRESSER FOOT MARKS SW57 OTHERS DEFECT CLASSIFICATION (SEWING)
  • 6. DEFECT CLASSIFICATION (PACKING) DEF. CODE TYPES OF DEFECT(PACKING) ENGLISH PK 1 PACKING STANDARD INCORRECT PK 2 POLYBAG WRONG SIZE/PRINTING/THICKNESS/ PK 3 HANGER ARTICLE / SIZE INCORRECT PK 4 HANGTAG / OVER RIDDER / ADDITIONAL STICKER INCORRECT PK 5 PRICE TICKET INCORRECT PK 6 FLASHER / PAPER TAG WRONG POSITION / INSECURE / DAMAGE PK 7 WRONG TAG PIN SIZE PK 8 SIZER / LABEL / HANGTAGS UNMATCHED PK9 WRONG CARTON DIMENTION PK10 PLY TYPE / PLY COUNT INCORRECT PK11 I NCORRECT ASSORTMENT PK12 WRONG SIZE OF GARMENTS INSIDE THE CARTONS PK13 CARTON SHIPPING MARKINGS INCORRECT PK14 BARCODE STICKER WRONG / UNREADABLE PK15 MISSING / WRONG STICKERS ON CARTON PK16 PACKING CONDITION TIGHT/LOOSE PK17 I NCORRECT CORD KNOT PK18 STICKER ATTACHED SLANTED PK19 HANGER MARK ON GARMENTS PK20 BROKEN / SHARP EDGES ON PACKAGING TRIMS PK21 MISSING PRICE TICKET / HYGENIC STICKER / ADDITIONAL STICKER PK22 IINSECT /FUNGUS FOUND INSIDE THE POLY OR CARTON OR WITH GARMENTS. PK23 POLY FOLDING WRONG PK24 FOAM MOULD CUP CREASE / OFF SHAPE / CRASH MARK PK25 INCORRECT QUANTITY (SHORT / OVER) PK26 INCORRECT CARTON WEIGHT PK27 MOISTURE LEVEL OUT OF STANDARD PK28 POOR APPEARANCE AFTER PACKING PK29 HANGER SETTING HI-LOW PK30 INNER BOX (OFF SHAPE PRINTING / WRONG COUNTRY BLOCK / INSECURE / DAMAGE) PK31 OTHERS