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Delta d product presentation

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Matt Tudge
Matt Tudge

Delta produces portable torque measurement devices for quality control. The Delta 1D, 6D, and 7D models vary in capabilities from measuring only torque to measuring both torque and angle. The 6D and 7D can store tool and process settings, measure tools and processes, perform statistical analysis, and export data via software. The 7D additionally checks residual torque values using a digital wrench. All models aim to help manufacturers ensure quality and productivity.

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Delta Quality Control Delta D 1
Agenda 1-PRODUCT OVERVIEW 2-MARKET DELTA D 3-ORDER 4- COMPETITION BENCHMARK
1. PRODUCT OVERVIEW 3
Delta : Product Features Light and portable measurement unit Just 500g High Capacity Li-Ion Battery 16h power autonomy
Delta : Product Features Wide Multicolor Display suitable for Real time statistic feedback Tool and Pset Manual insertion Curve View & Analysis Route View for operator selection
Delta : Product Features Ergonomic support for table To test easily tools with both hands Belt Clip For production line audit
Delta : Product Features USB Port Delta QC Programming & Export Data RS232 Barcode connectivity for Pset selection CVI Controller range autocal ETHERNET RJ45 Delta QC Programming & Export Data CVi 3 calibration
Delta D : Transducers connected Digital Static Transducer DST Or analog ST with adapter Delta 1D,6D,7D Digital Rotary Transducer DRT 4 & 5 Or analog CMD with adapter Delta 1D,6D,7D Digital Wrench Torque & Angle - DWTA Delta 7D
Delta D : Applications Tool Check & Calibration Delta 1D,6D,7D Residual Check Delta 7D Joint Analysis Delta 7D
Models – Delta 1D The easiest way to test Only Torque Quick Tool Type & Test Selection Without PC programming Real Time Statistic Min, Max, Avg, Standard Deviation Data export to Delta QC software 1000 result stored in memory 10 Curve Export to Delta QC software without license Excel Export and Printing from PC
Models – Delta 1D The easiest way to test Tool Check Strategy for All torque wrench types Nutrunners Impulse tool
Models – Delta 6D Full Tool Testing Capability Torque & Angle Tool Testing Strategies Tool & PSet definition By Manual Input or Delta QC Software Route Management Min, Max, Avg, Standard Deviation, Cm, Cmk Last Curve on display 10 Curve saved, 5000 Results Barcode RS232 connectivity To start PSet, Operator code or V.I N.
Models – Delta 6D Full Tool Testing Capability On-Board real time statistic calculation Capability Machine Test Integrated SPC Analysis Cm, Cmk control charts X and Range
Models – Delta 6D Full Tool Testing Capability CVi Controllers calibration RS232 DY A RE RJ45 CVi Delta 6D Delta 7D RS232 t RE men U UT elop F v De r de CViC Un Current Control NEW Delta 6D Delta 7D CVI 3
Models – Delta 6D Full Tool Testing Capability Delta QC Software Communication By USB or Ethernet Delta QC Software LICENSED Tool, PSet, Route Programming Tool, PSet, Route & Transducer Database Result Viever & export Trace Viever & export Curve Comparison Statistic on-line viewer (only when Delta D connected to PC) – ISO NF CNOMO Stardard
Models – Delta 6D Full Tool Testing Capability Delta QC Software ADVANCED Same Delta QC Licensed features plus Local SQL Results Database Results and Trace database for off-line data control All statistic available even when Delta D is not connected to PC
Models – Delta 7D For quality Audit All Delta 6D Features plus Residual Torque Check with Digital Wrench – Torque&Angle DWTA
Models – Delta 7D For quality Audit The goal of quality control is to check how the residual torque in the joint compares with the torque applied during the tightening process 50 Nm 50 Nm + 10% -
Models – Delta 7D For quality Audit In a perfect situation we would like to have the same torque value achieved during the tightening process. In practice this is difficult as we have several combined influences: torque 50 Nm clamping force 26 kN the torque is less due to relaxation of the joint residual torque 45 Nm residual clamping force 23,4 kN
Models – Delta 7D For quality Audit In some cases, we measure more torque due to the static coefficient of friction. This static friction torque does not indicate that there is a higher clamping force, but simply that the coefficient of friction is higher in a static condition and decreases once very high static friction coefficient the parts start moving (dynamic)!
Models – Delta 7D For quality Audit Residual Strategies Peak (Delta 7D with DWT) Threshold / angle (Delta 7D with DWTA) Loose / tighten (Delta 7D with DWTA)
Models – Delta 7D For quality Audit Peak Torque Strategy : ? The operator see the bolt start moving ? it’s the breakaway point Joint A ? But there is some delay to stop moving the arm, due to body human being decision process ? Residual check value read on the display is different than breakaway point ?operator dependant
Models – Delta 7D For quality Audit Breakaway Torque Strategy atic h st ficient g ef y hi ver ion co t fric Torque to Move Strategy (using DWTA) ? using the angle, Delta detect the Torque at a pre-defined achieved angle. ? the value detected after a rotation (2° in standard joints) is close to the real breakaway since the peak torque due to static friction is not measured like in peak mode. ? Not operator dependant
Models – Delta 7D For quality Audit For the right Pulse Tool torque setting
Models – Delta 7D For quality Audit Yield Point Detection Strategy For joint analysis To setup correctly target tigthtening T&A
Models Main Feature Resume Features Measurement Tools Pset Transducers Cm–CmK Route Curve Result Residual Check SPC Yield Point CVI auto-calibration RS232 BarCode Delta6D Delta7D 6159351010 ? ? ? ? ? ? ? ? ? ? ? ? ? Delta1D 6159351020 6159351030 Torque T & Angle No 1000 No 1000 Automatic Automatic No (Min, Max, Std Dev) Yes No Yes 10 10 1000 5000 No No No Yes No No No Yes No Yes T & Angle 1000 1000 Automatic Yes Yes 10 5000 Yes Yes Yes Yes Yes
More Than Productivity

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Delta d product presentation

  • 4. Delta : Product Features Light and portable measurement unit Just 500g High Capacity Li-Ion Battery 16h power autonomy
  • 5. Delta : Product Features Wide Multicolor Display suitable for Real time statistic feedback Tool and Pset Manual insertion Curve View & Analysis Route View for operator selection
  • 6. Delta : Product Features Ergonomic support for table To test easily tools with both hands Belt Clip For production line audit
  • 7. Delta : Product Features USB Port Delta QC Programming & Export Data RS232 Barcode connectivity for Pset selection CVI Controller range autocal ETHERNET RJ45 Delta QC Programming & Export Data CVi 3 calibration
  • 8. Delta D : Transducers connected Digital Static Transducer DST Or analog ST with adapter Delta 1D,6D,7D Digital Rotary Transducer DRT 4 & 5 Or analog CMD with adapter Delta 1D,6D,7D Digital Wrench Torque & Angle - DWTA Delta 7D
  • 9. Delta D : Applications Tool Check & Calibration Delta 1D,6D,7D Residual Check Delta 7D Joint Analysis Delta 7D
  • 10. Models – Delta 1D The easiest way to test Only Torque Quick Tool Type & Test Selection Without PC programming Real Time Statistic Min, Max, Avg, Standard Deviation Data export to Delta QC software 1000 result stored in memory 10 Curve Export to Delta QC software without license Excel Export and Printing from PC
  • 11. Models – Delta 1D The easiest way to test Tool Check Strategy for All torque wrench types Nutrunners Impulse tool
  • 12. Models – Delta 6D Full Tool Testing Capability Torque & Angle Tool Testing Strategies Tool & PSet definition By Manual Input or Delta QC Software Route Management Min, Max, Avg, Standard Deviation, Cm, Cmk Last Curve on display 10 Curve saved, 5000 Results Barcode RS232 connectivity To start PSet, Operator code or V.I N.
  • 13. Models – Delta 6D Full Tool Testing Capability On-Board real time statistic calculation Capability Machine Test Integrated SPC Analysis Cm, Cmk control charts X and Range
  • 14. Models – Delta 6D Full Tool Testing Capability CVi Controllers calibration RS232 DY A RE RJ45 CVi Delta 6D Delta 7D RS232 t RE men U UT elop F v De r de CViC Un Current Control NEW Delta 6D Delta 7D CVI 3
  • 15. Models – Delta 6D Full Tool Testing Capability Delta QC Software Communication By USB or Ethernet Delta QC Software LICENSED Tool, PSet, Route Programming Tool, PSet, Route & Transducer Database Result Viever & export Trace Viever & export Curve Comparison Statistic on-line viewer (only when Delta D connected to PC) – ISO NF CNOMO Stardard
  • 16. Models – Delta 6D Full Tool Testing Capability Delta QC Software ADVANCED Same Delta QC Licensed features plus Local SQL Results Database Results and Trace database for off-line data control All statistic available even when Delta D is not connected to PC
  • 17. Models – Delta 7D For quality Audit All Delta 6D Features plus Residual Torque Check with Digital Wrench – Torque&Angle DWTA
  • 18. Models – Delta 7D For quality Audit The goal of quality control is to check how the residual torque in the joint compares with the torque applied during the tightening process 50 Nm 50 Nm + 10% -
  • 19. Models – Delta 7D For quality Audit In a perfect situation we would like to have the same torque value achieved during the tightening process. In practice this is difficult as we have several combined influences: torque 50 Nm clamping force 26 kN the torque is less due to relaxation of the joint residual torque 45 Nm residual clamping force 23,4 kN
  • 20. Models – Delta 7D For quality Audit In some cases, we measure more torque due to the static coefficient of friction. This static friction torque does not indicate that there is a higher clamping force, but simply that the coefficient of friction is higher in a static condition and decreases once very high static friction coefficient the parts start moving (dynamic)!
  • 21. Models – Delta 7D For quality Audit Residual Strategies Peak (Delta 7D with DWT) Threshold / angle (Delta 7D with DWTA) Loose / tighten (Delta 7D with DWTA)
  • 22. Models – Delta 7D For quality Audit Peak Torque Strategy : ? The operator see the bolt start moving ? it’s the breakaway point Joint A ? But there is some delay to stop moving the arm, due to body human being decision process ? Residual check value read on the display is different than breakaway point ?operator dependant
  • 23. Models – Delta 7D For quality Audit Breakaway Torque Strategy atic h st ficient g ef y hi ver ion co t fric Torque to Move Strategy (using DWTA) ? using the angle, Delta detect the Torque at a pre-defined achieved angle. ? the value detected after a rotation (2° in standard joints) is close to the real breakaway since the peak torque due to static friction is not measured like in peak mode. ? Not operator dependant
  • 24. Models – Delta 7D For quality Audit For the right Pulse Tool torque setting
  • 25. Models – Delta 7D For quality Audit Yield Point Detection Strategy For joint analysis To setup correctly target tigthtening T&A
  • 26. Models Main Feature Resume Features Measurement Tools Pset Transducers Cm–CmK Route Curve Result Residual Check SPC Yield Point CVI auto-calibration RS232 BarCode Delta6D Delta7D 6159351010 ? ? ? ? ? ? ? ? ? ? ? ? ? Delta1D 6159351020 6159351030 Torque T & Angle No 1000 No 1000 Automatic Automatic No (Min, Max, Std Dev) Yes No Yes 10 10 1000 5000 No No No Yes No No No Yes No Yes T & Angle 1000 1000 Automatic Yes Yes 10 5000 Yes Yes Yes Yes Yes