Design of casting.pptx
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The document discusses several key design considerations for castings: 1) Variables like the metal properties, casting method, mold materials, and mold design influence casting quality. Proper design of gates, risers, and parting lines is important. 2) The part shape should allow for easy casting. The process, material, and properties should suit the part size and needs. 3) Features like fillets and avoiding concentrated metal at junctions can improve strength and prevent defects like blowholes. Designing areas in compression rather than tension also increases strength. External devices may be needed to handle unavoidable tensile stresses.
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Preface: The ReGenX Generator innovation operates with a US Patented Frequency Dependent Load Current Delay which delays the creation and storage of created Electromagnetic Field Energy around the exterior of the generator coil. The result is the created and Time Delayed Electromagnetic Field Energy performs any magnitude of Positive Electro-Mechanical Work at infinite efficiency on the generator's Rotating Magnetic Field, increasing its Kinetic Energy and increasing the Kinetic Energy of an EV or ICE Vehicle to any magnitude without requiring any Externally Supplied Input Energy. In Electricity Generation applications the ReGenX Generator innovation now allows all electricity to be generated at infinite efficiency requiring zero Input Energy, zero Input Energy Cost, while producing zero Greenhouse Gas Emissions, zero Air Pollution and zero Nuclear Waste during the Electricity Generation Phase. In Electric Motor operation the ReGen-X Quantum Motor now allows any magnitude of Work to be performed with zero Electric Input Energy.
Demonstration Protocol: The demonstration protocol involves three prototypes;
1. Protytpe #1, demonstrates the ReGenX Generator's Load Current Time Delay when compared to the instantaneous Load Current Sine Wave for a Conventional Generator Coil.
2. In the Conventional Faraday Generator operation the created Electromagnetic Field Energy performs Negative Work at infinite efficiency and it reduces the Kinetic Energy of the system.
3. The Magnitude of the Negative Work / System Kinetic Energy Reduction (in Joules) is equal to the Magnitude of the created Electromagnetic Field Energy (also in Joules).
4. When the Conventional Faraday Generator is placed On-Load, Negative Work is performed and the speed of the system decreases according to Lenz's Law of Induction.
5. In order to maintain the System Speed and the Electric Power magnitude to the Loads, additional Input Power must be supplied to the Prime Mover and additional Mechanical Input Power must be supplied to the Generator's Drive Shaft.
6. For example, if 100 Watts of Electric Power is delivered to the Load by the Faraday Generator, an additional >100 Watts of Mechanical Input Power must be supplied to the Generator's Drive Shaft by the Prime Mover.
7. If 1 MW of Electric Power is delivered to the Load by the Faraday Generator, an additional >1 MW Watts of Mechanical Input Power must be supplied to the Generator's Drive Shaft by the Prime Mover.
8. Generally speaking the ratio is 2 Watts of Mechanical Input Power to every 1 Watt of Electric Output Power generated.
9. The increase in Drive Shaft Mechanical Input Power is provided by the Prime Mover and the Input Energy Source which powers the Prime Mover.
10. In the Heins ReGenX Generator operation the created and Time Delayed Electromagnetic Field Energy performs Positive Work at infinite efficiency and it increases the Kinetic Energy of the system.
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Optimization of Cumulative Energy, Exergy Consumption and Environmental Life ...
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US Patented ReGenX Generator, ReGen-X Quatum Motor EV Regenerative Accelerati...
US Patented ReGenX Generator, ReGen-X Quatum Motor EV Regenerative Accelerati...Thane Heins NOBEL PRIZE WINNING ENERGY RESEARCHER
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Design of casting.pptx
- 1. Design of casting Unit III
- 2. Design Consideration for castings • Variables in Casting process: characteristics of the metals (or alloys) casts, method of casting, mold/die materials, mold/die design. • • The flow of the molten metal in the mold cavities, the gating systems, the rateof cooling, and the gases evolved all influence the quality of a casting
- 3. Design Considerations in Casting • Design the part so that the shape is cast easily. • Select a casting process and material suitable for the part, size, mechanical properties, etc. • Locate the parting line of the mold in the part. • Locate and design the gates to allow uniform feeding of the mold cavity with molten metal. • Select an appropriate runner geometry for the system. • Locate mold features such as sprue, screens and risers, as appropriate. • Make sure proper controls and good practices are in place
- 4. Design Considerations in Casting
- 5. Design Considerations in Casting
- 9. Design Consideration for castings • Provision of Fillet Radius Round All External Corners, it has two advantages - it increases the endurance limit of the component and reduces the formation of brittle chilled edges. When the metal in the corner cools faster than the metal adjacent to the corner, brittle chilled edges are formed due to iron carbide
- 10. Design Consideration for castings
- 11. Design Consideration for castings • Avoid Concentration of Metal at the Junctions • At the junction as shown there is a concentration of metal. Even after the metal on the surface solidifies, the central portion still remains in the molten stage, with the result that a shrinkage cavity or blowhole may appear at the centre as shown in fig (a). • There are two ways to avoid the concentration of metal. One is to provide a cored opening in webs and ribs, as shown in Fig. (b).
- 12. Design Consideration for castings Alternatively, one can stagger the ribs and webs, as shown in Fig.(c)
- 13. Design Consideration for castings Design of component in compression than in tension. Always Keep the Stressed Areas of the Part in Compression Cast iron has more compressive strength than its tensile strength. Hence, design the component such that the stressed area become under compression for the better performance
- 14. Design Consideration for castings Use of External devices for strengthen the part under tension: When tensile stresses are unavoidable, a clamping device such as a tie rod or a bearing cap as shown in Fig should be considered. The clamping device relieves the cast iron components from tensile stresses