Diosynth Evaporator
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The document discusses the scope and design of an evaporator system to remove organic solids from waste generated by a porcine heparin production process. Key points include: - The evaporator will vaporize water from the waste stream to concentrate the remaining solids (~45%) for landfill disposal while condensing the water for further on-site treatment. - The site produces six batches of waste per week totaling 36,000kg from its mucosa digestion process, which may increase to eight batches per week. - The evaporator and equipment will operate continuously 365 days a year except for maintenance and cleaning. - The supplier is responsible for engineering design, equipment supply, control systems, and
Diosynth Evaporator
- 1. DDiioossyynntthh -- MMeerrcckk EEvvaappoorraattoorr August 2009 to October 2010
- 2. EEvvaappoorraattoorr Project Scope An Evaporator System was required to remove the organic solids from the waste stream generated by Porcine Heparin batch production process. The objective is to vaporize the water and separating from the concentrated solids (~ 45% solids) stream that will be sent for landfill. The evaporated water must be condensed and will be sent for further downstream on-site waste treatment prior to discharge to the Sabesb sewer. Each digestion sub batch consists of 36,000 kgs of Mucosa. The site currently produces six batches per week with batches completing digestion from Monday night through to Thursday. The maximum number of batches per week is currently six, but may be increased to 8 batches per week when about 20 % of ribbons are added to the mucosa. Processing of ribbons in Mucosa will increase the peptone volume by 25%. If required, then vendor to include a CIP skid with holding tank. The Evaporator and associated equipment shall be in continuous operation 365 days per year except when cleaning and maintenance is required. The Supplier should therefore consider the following supply as a minimum: Complete engineering design; lay out of the system, specifications and process responsibility for the complete evaporator system package. Civil and structural design with will be done by a third part. Vendor should include design review man hours. Supply of the major equipment and critical items. Control system and software. Any proprietary or custom equipment as part of the evaporator package.
- 3. EEvvaappoorraattoorr Project Functional Chart GES Manager corporate Procurement Safety Supervisor Document Control Mechanical Technician Cost Control Cash Flow Civil Engineer Planning Engineer JJ Engineering Consulting SHE Director corporate SHE Manager E&I Technician Safety Technician Construction- Assembly Team GES Project Support corporate Utilities Operator
- 4. EEvvaappoorraattoorr Conceptual Design, 1rst draft
- 6. EEvvaappoorraattoorr Follow-Up at Supplier
- 7. EEvvaappoorraattoorr Follow-Up at Supplier
- 8. EEvvaappoorraattoorr Unloading and Positioning Equipment
- 9. EEvvaappoorraattoorr Unloading and Positioning Equipment
- 10. EEvvaappoorraattoorr Unloading and Positioning Equipment
- 17. EEvvaappoorraattoorr Site Master Plan IInniittiiaall LLaayyoouutt FFiinnaall LLaayyoouutt CChheemmiiccaall SSttoorraaggee TTaannkkss LLPPGG TTaannkkss CCoonnttrraaccttoorr SShhoopp CCoovveerreedd PPaarrkkiinngg CCoonnttrrooll RRoooomm TTeemmpp SSoollvveenntt TTaannkkss PPrroodduuccttiioonn BBuuiillddiinngg WWaarreehhoouussee NNeeww SSuubbssttaattiioonn EEvvaappoorraattoorr BBiioollooggiiccaall UUnniitt CCoovveerreedd PPaarrkkiinngg GGuuaarrddhhoouussee FFiirree PPuummpp TTrruucckk PPaarrkkiinngg BBooiilleerr HHoouussee
- 18. EEvvaappoorraattoorr Project Overall Schedule Order Kick-Off Start Quotation up Negotiation Construction - Assembly Commissioning Total Investment: US$ 1,5 Millions