The document summarizes research conducted on analyzing surface roughness in incremental forming processes. It discusses four different methods used - stylus method, Euclidean distance method, Hamming distance method, and GLCM method. Results are presented from experimental investigations comparing the surface roughness values obtained from each method when varying process parameters like tool diameter, step depth, and wall angle in incremental forming. The objectives of the research were to analyze surface roughness, formability, form accuracy and forming forces.
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Contents
Objectives of the Proposed Research
Work done
Analysis of Results
Publications
References
1
4. BITS Pilani, Hyderabad Campus
Objectivesoftheproposedresearch
2
1. Analysis of surface roughness in parts formed by incremental forming.
2. Experimental and theoretical studies on formability in incremental
forming.
3. Analysis of form accuracy, spring back and forming forces in
incremental forming process.
4. Experimental investigation in incremental hole flanging process.
5. Finite element (FE) simulations of incremental forming.
6. BITS Pilani, Hyderabad Campus
The Hamming distance represents the distance between two items by number of mismatches
among their pairs of variables.
For Hamming distance (倹) calculated from below equation.
倹 , =
1
=1
Where N is the dimension of the feature vector;
pi is the ith component of the feature vector and qi is the ith component of the template vector
1 0 1 1 0 0 1 0 0 1
4
1 0 0 1 0 0 0 0 1 1
A
B
Hamming distance =3
Hamming distance method
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Reference Images
Image (1)
256 x 256
Image (2)
Image (27) 256 x 256
Ra Values
Image 1 ---- 1.54
Image 2 ---- 2.40
Image 27 ---- 2.40
Image (a)
256 x 256
Test image
A min value of Hamming distance means a test image
matches closely with the reference image.
HD1
HD2
HD3
HD27
5
Binary image
Test image
Reference image
Calculation of Hamming distance
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S.No Tool dia Step depth Wall angle
Stylus method
Ra value Range
Euclidean distance
method
Ra value range
Hamming distance
method
Ra value range
GLCM Method Ra
value range
1 5 0.25 30 1.28 to 1.92 1.15 to 1.54 1.47 to 1.54 1.25 to 1.32
2 5 0.75 30 2.36to 2.41 0.72 to 2.40 2.02 to 2.40 1.25 to1.35
3 5 1.25 30 3.2 to 3.24 2.15 to 3.22 2.02 to 3.22 2.10 to 2.41
4 5 0.25 50 1.15 to 1.19 1.17 1.17 1.24 to 1.28
5 5 0.75 50 3.48 to 3.69 3.22 to 3.59 1.66 to 3.59 2.15 to 2.42
6 5 1.25 50 3.16 to 3.59 2.15 to3.39 1.52 to 3.39 1.92 to 2.23
7 5 0.25 70 0.7 to 0.895 0.83 0.83 1.91 to 2.64
8 5 0.75 70 2.85 to 3.47 3.22 3.22 1.25 to 1.44
9 5 1.25 70 2.21 to 2.61 2.15 to 2.48 0.7 to 2.48 1.91 to2.62
10 10 0.25 30 1.22 to 1.92 1.17 to 169 0.83 to 1.69 1.43 to 1.50
11 10 0.75 30 2.11 to 2.37 1.52 to 2.24 1.66 to2.24 1.56 to 1.71
12 10 1.25 30 1.47 to 1.6 1.59 1.59 to1.66 1.91 to 2.36
13 10 0.25 50 0.71 to0.99 0.88 to 1.17 0.6 to 0.88 1.35 to 1.42
14 10 0.75 50 1.62 to 2.24 1.17 to2.02 2.02 1.87 to 2.40
15 10 1.25 50 2.02 to 2.36 2.15 to 3.22 1.17 to 2.15 2.10 to 2.43
16 10 0.25 70 0.60 to 0.73 0.67 to 0.72 0.67 to 2.02 1.25 to2.34
17 10 0.75 70 1.51 to 1.79 1.66 1.66 1.38 to 2.49
18 10 1.25 70 1.33 to 1.61 1.17 to 1.47 1.17 to 1.47 1.24 to 1.27
19 15 0.25 30 1.06 to 1.21 1.15 to 1.17 1.15 to 1.17 1.38 to1.41
20 15 0.75 30 0.96 to 1.23 1.12 to 1.52 1.12 to 1.66 1.25 to 1.35
21 15 1.25 30 0.81 to 1.3 1.07 to 1.17 1.07 to 1.17 1.24 to 1.70
22 15 0.25 50 0.62 to 0.73 0.7 to 0.83 0.6 to 0.7 1.35 to1.61
23 15 0.75 50 0.52 to 0.67 0.6 to 1.17 0.6 1.26 to 1.27
24 15 1.25 50 1.35 to 1.69 1.52 1.52 to1.66 1.26 to2.44
25 15 0.25 70 0.64 to0.87 0.72 0.72 1.25 to2.17
26 15 0.75 70 2.14 to 2.45 1.66 to 2.32 1.66 to 2.32 1.45 to 2.34
27 15 1.25 70 0.99 to 1.17 1.07 to2.15 0.83 to 1.07 1.24 to 2.44
Comparative Ra value range between Stylus, Eucliden ,Hamming and GLCM method
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International Conference:
1. Experimental studies on incremental hole flanging of steel sheets, 20th Edition
of International Conference On Advances in materials and processing
technologies, 11 - 14 December 2017. VIT University Chennai, India.
(Accepted)
2. Analysis of formability in incremental forming processes, 7th international
conference on materials processing and characterization 2017, GRIET, March
17-19 2017, Hyderabad, Telangana, India. (Published in Materials Today:
Proceedings,Elsevier)
Publications
10
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[1]. Jeyapoovan, T., Murugan, M. (2013). Surface roughness classification using image processing Measurement,46,2065-2072.
[2]. E.S. Gadelmawla. (2004). A vision system for surface roughness characterization using the gray level co- occurrence
matrix. NDT&E International, 37 577588.
[3]. Shahabi, H.H., Ratnam, M.M. (2010). Noncontact roughness measurement of turned parts using machine ision. Journal of
Int J Adv Manuf Technol 46:275284.
[4]. Martin- Roche,D., Sanchez-Avila,C., and Sanchez-Reillo,R .(2001). Iris Recognition for Biometric Identification using
Dyadic Wavelet Transform Zero-Crossing. Proceedings of the 35th IEEE International Carnahan Conference on Security
Technology. London, UK, 2001,pp. 27277.
References
18. BITS Pilani, Hyderabad Campus
Graycomatrix creates the GLCM by calculating how often a
pixel with gray-level (grayscale intensity) value i occurs
horizontally adjacent to a pixel with the value j
Each element (i,j) in glcm specifies the number of times
that the pixel with value i occurred horizontally adjacent
to a pixel with value j.