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Molded Rubber Products | Custom Rubber Parts

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Trelleborg Sealing Solutions
Trelleborg Sealing Solutions

We produce engineered molded parts, rubber gaskets, heat exchanger gasket, elastomer materials. Customers globally supplied with custom-made rubber diaphragm.

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Engineered molded parts Your Partner for Sealing Technology www.tss.trelleborg.com
Trelleborg Sealing Solutions – Design Competence Heat Exchanger High efficiency or condensing boilers have a heat exchanger that uses heat in the flue gases to pre-heat water. The condensed water is drained away and much less energy is required to raise the temperature of the preheated circulating water to the desired level. Solutions using Finite Element Analysis: For more case studies go to www.tss.trelleborg.com Requirements: · The seal has to compensate diameter differences of 1.2 mm between plastic and metal case · Gap on connector flange of 0.3 mm and a bent groove · The seal has to compensate for the non-central positioning of the spiral tubes related to the flange entry holes · Low assembly forces of the housing · Easy assembly for all seals · Good resistance to aggressive condensate (acid) · Temperature -20°C to +130°C · Customer provided 3D CAD files for all housings and counter parts Seal 3 between plastic and steel case Maximum Sealing Gap Seal 4 for the tube in and the outlet Seal 1 between spiral tubes and housing Seal 2 between flange connection to the housing 3 Trelleborg Sealing Solutions CASE STUDY Specially for you Engineered Molded Parts Uniquely yours Trelleborg Sealing Solutions offers one of the broadest ranges of sealing elements on the market. Most of the time the tried and tested method works, but sometimes a unique application requires a unique solution. Our specially designed sealing solutions can provide significant benefits from a cost, function, manufacturing or performance perspective, providing you with real competitive advantage. Working with our engineering teams, Trelleborg Sealing Solutions will support you in the development of a customized engineered molded part designed to suit your individual needs. This may be a flat gasket of any dimension, a rubber-to-metal element or a seal of complex geometry that may consolidate a number of products into one. Engineered Molded Parts film Find out more about the solutions Trelleborg offers for Engineered Molded Parts and watch our film on: tss.trelleborg.com/films Sealing in difficult design windows Lowers total cost of production Materials compatible with virtually all media Optimized safety Flexible delivery times Engineered molded parts 2
price? Value! The aim of Trelleborg Sealing Solutions is to facilitate customers in the achievement of cost-effective, durable solutions that match their specific business requirements and needs. Design? Innovative! • Seven research and development centers • CAD software: Unigraphics NX • Drawing Interchange file format: IGES or STEP for 3D-Modelling; DXF-files for 2D-Modelling • Finite Element Analysis (FEA) software Marc Mentat and Abacus Quality? Guaranteed! ADDED Technical value? Unique! We are close to our customers through one of our four logistics centers in Europe, the Americas, Japan or China, or one of our dedicated aerospace centers in the U.K. and France. • Stock management • Article classification • Item level forecast • Early warning • Kitting • Blister packaging • Tube packaging • Assembly • Skin top packaging • Single bag tag Exemplary levels of service are recognized and appreciated by customers. These include added value tailored logistics concepts such as special handling, consignment stocking and kitting. SUPPLY CHAIN MANAGEMENT? Flexible! In a two-shot molding process, either two dissimilar silicones or a combination of silicone and thermoplastics are injected in two shots into a single tool using a fully automated process. • Professional mold design for perfect flow characteristic, short production cycles and easy removal of parts. • Latest mold technology enables tight tolerances, good surface quality, long service life and less waste. • Highly automated molding environment to achieve best quality and maximum output. • Production capabilities are structured in 14 different article categories. • Support of automated assembly by form stability. Manufacturing? Global! • Knowledge networks • More than 5,000 employees • A strong partner • Leading position in numerous market segments • Training programs • Merging of customer and Trelleborg expertise • More than 60 years experience in sealing technology • Maximum global synergies • Marketing companies in more than 50 countries • Trusted long-term partnerships • Support of sales engineers • Distributor network in several markets • Online services e-tools • Project management • Project teams of experts • Focus on problem solving • Social media Relationship? Partnership! Our capability for quick failure analysis is the key to solving application problems. Trelleborg‘s proprietary materials offer outstanding performance on physical, chemical and thermal properties. Our experts and easy-to-use online material search and chemical compatibility check tool allow customers to choose the optimum materials for an application from approximately 2,000 compounds in our global materials database. In our state-of-the-art laboratories, we are able to run a variety of tests. Material? Customizable! FlexcoatTM micro-thin high-performance coatings and surface modification provide the ultimate choice, maximizing friction characteristics during assembly and in dynamic applications. The three Trelleborg Sealing Solutions FlexcleanTM standards for technical cleanliness aid customers in specifying and verifying appropriate cleanliness levels for their seals. FlexcoatTM colored coatings or paint marks on seals allow for 100 percent detection in production and assembly processes. • Robust process landscape with clear accountabilities and deliverables through our Integrated Management System. • Customer oriented project management to maximize customer value. • Comprehensive understanding of applications and customer needs. • Comprehensive product quality planning and assurance. • Zero defect culture with world class automated visual inspection capabilities. • Dedicated design standards • TSS TBS-00051 as Surface Quality Standard for finished parts related Master Inspection Plan. Meeting your specific needs Customized engineered molded sealing components are more than just a product, they are a holistic solution. When developing a customized engineered molded part, Trelleborg Sealing Solutions is not just interested in the function it performs. In addition, we want our seal to perform that function more effectively, at a lower total cost while enhancing your manufacturing process and providing your customer with optimized performance. Standards Processes Product Quality Visual Detection Low Friction Technical Cleanliness Rubber Seals Rubber to Metal Seals 2K PartsMold Design Global Network Knowledge Transfer Local Contact Services Tools Mixing TestingRecommendations Developing Service Logistics ConceptsCentral Warehouses On Time Delivery Parts Molds Service Simulation DraftsTesting Material Price Design Relationship Manufacturing Supply Chain Management Added Technical Value Quality
Europe Telephone AUSTRIA - Vienna +43 (0) 1 406 47 33 (ALBANIA, BOSNIA AND HERZEGOVINA, MACEDONIA, SERBIA AND MONTENEGRO, SLOVENIA) BELGIUM - Dion-Valmont +32 (0) 10 22 57 50 (LUXEMBOURG) BULGARIA - Sofia +359 (0)2 969 95 99 (BELARUS, ROMANIA, TURKEY, UKRAINE) CROATIA - Zagreb +385 (0) 1 24 56 387 CZECH REPUBLIC - Rakovnik +420 313 529 111 (SLOVAKIA) DENMARK - Copenhagen +45 48 22 80 80 FINLAND - Vantaa +358 (0) 207 12 13 50 (ESTONIA, LATVIA) FRANCE - Maisons-Laffitte +33 (0) 1 30 86 56 00 GERMANY - Stuttgart +49 (0) 711 7864 0 GREECE +41 (0) 21 631 41 11 HUNGARY - Budaörs +36 (06) 23 50 21 21 ITALY - Livorno +39 0586 22 6111 THE NETHERLANDS - Barendrecht +31 (0) 10 29 22 111 NORWAY - Oslo +47 22 64 60 80 POLAND - Warsaw +48 (0) 22 863 30 11 (LITHUANIA) RUSSIA - Moscow +7 495 982 39 21 SPAIN - Madrid +34 (0) 91 71057 30 (PORTUGAL) SWEDEN - Jönköping +46 (0) 36 34 15 00 SWITZERLAND - Crissier +41 (0) 21 631 41 11 UNITED KINGDOM - Solihull +44 (0) 121 744 1221 (EIRE) AFRICA REGIONAL +41 (0) 21 631 41 11 Americas Telephone AMERICAS - REGIONAL +1 260 749 9631 BRAZIL - São José dos Campos +55 12 3932 7600 CANADA - Etobicoke, ON +1 416 213 9444 MEXICO - Mexico City +52 55 57 19 50 05 USA, East - Plymouth Meeting, PA +1 610 828 3209 USA, Great Lakes - Fort Wayne, IN +1 260 482 4050 USA, Midsouth - Mt. Juliet, TN +1 615 800 8340 USA, Midwest - Hanover Park, IL +1 630 539 5500 USA, Mountain - Broomfield, CO +1 303 469 1357 USA, Northern California - Fresno, CA +1 559 449 6070 USA, Northwest - Portland, OR +1 503 595 6565 USA, South - N. Charleston, SC +1 843 747 7656 USA, Southwest - Houston, TX +1 713 461 3495 USA, West - Torrance, CA +1 310 371 1025 Asia Pacific Telephone ASIA PACIFIC REGIONAL +65 6 577 1778 CHINA - Hong Kong +852 2366 9165 CHINA - Shanghai +86 (0) 21 6145 1830 INDIA - Bangalore +91 (0) 80 3372 9000 JAPAN - Tokyo +81 (0) 3 5633 8008 KOREA - Seoul +82 (0) 2 761 3471 MALAYSIA - Kuala Lumpur +60 (0) 3 9059 6388 TAIWAN - Taichung +886 4 2382 8886 THAILAND - Bangkok +66 (0) 2732-2861 SINGAPORE and all other countries in Asia +65 6 577 1778 MIDDLE EAST REGIONAL +41 (0) 21 631 41 11 (WITHOUT GCC REGION) MIDDLE EAST GCC REGION +91 (0) 80 2245 5157 (BAHRAIN, KUWAIT, OMAN, QATAR, SAUDI ARABIA, UNITED ARAB EMIRATES) Contact your local marketing company for further information: www.tss.trelleborg.com ©2013TrelleborgGroup.Attimeofpublicationtheinformationcontainedinthisliteratureisbelievedtobecorrectandaccurate.99GBY0BROEE0313

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Molded Rubber Products | Custom Rubber Parts

  • 1. Engineered molded parts Your Partner for Sealing Technology www.tss.trelleborg.com
  • 2. Trelleborg Sealing Solutions – Design Competence Heat Exchanger High efficiency or condensing boilers have a heat exchanger that uses heat in the flue gases to pre-heat water. The condensed water is drained away and much less energy is required to raise the temperature of the preheated circulating water to the desired level. Solutions using Finite Element Analysis: For more case studies go to www.tss.trelleborg.com Requirements: · The seal has to compensate diameter differences of 1.2 mm between plastic and metal case · Gap on connector flange of 0.3 mm and a bent groove · The seal has to compensate for the non-central positioning of the spiral tubes related to the flange entry holes · Low assembly forces of the housing · Easy assembly for all seals · Good resistance to aggressive condensate (acid) · Temperature -20°C to +130°C · Customer provided 3D CAD files for all housings and counter parts Seal 3 between plastic and steel case Maximum Sealing Gap Seal 4 for the tube in and the outlet Seal 1 between spiral tubes and housing Seal 2 between flange connection to the housing 3 Trelleborg Sealing Solutions CASE STUDY Specially for you Engineered Molded Parts Uniquely yours Trelleborg Sealing Solutions offers one of the broadest ranges of sealing elements on the market. Most of the time the tried and tested method works, but sometimes a unique application requires a unique solution. Our specially designed sealing solutions can provide significant benefits from a cost, function, manufacturing or performance perspective, providing you with real competitive advantage. Working with our engineering teams, Trelleborg Sealing Solutions will support you in the development of a customized engineered molded part designed to suit your individual needs. This may be a flat gasket of any dimension, a rubber-to-metal element or a seal of complex geometry that may consolidate a number of products into one. Engineered Molded Parts film Find out more about the solutions Trelleborg offers for Engineered Molded Parts and watch our film on: tss.trelleborg.com/films Sealing in difficult design windows Lowers total cost of production Materials compatible with virtually all media Optimized safety Flexible delivery times Engineered molded parts 2
  • 3. price? Value! The aim of Trelleborg Sealing Solutions is to facilitate customers in the achievement of cost-effective, durable solutions that match their specific business requirements and needs. Design? Innovative! • Seven research and development centers • CAD software: Unigraphics NX • Drawing Interchange file format: IGES or STEP for 3D-Modelling; DXF-files for 2D-Modelling • Finite Element Analysis (FEA) software Marc Mentat and Abacus Quality? Guaranteed! ADDED Technical value? Unique! We are close to our customers through one of our four logistics centers in Europe, the Americas, Japan or China, or one of our dedicated aerospace centers in the U.K. and France. • Stock management • Article classification • Item level forecast • Early warning • Kitting • Blister packaging • Tube packaging • Assembly • Skin top packaging • Single bag tag Exemplary levels of service are recognized and appreciated by customers. These include added value tailored logistics concepts such as special handling, consignment stocking and kitting. SUPPLY CHAIN MANAGEMENT? Flexible! In a two-shot molding process, either two dissimilar silicones or a combination of silicone and thermoplastics are injected in two shots into a single tool using a fully automated process. • Professional mold design for perfect flow characteristic, short production cycles and easy removal of parts. • Latest mold technology enables tight tolerances, good surface quality, long service life and less waste. • Highly automated molding environment to achieve best quality and maximum output. • Production capabilities are structured in 14 different article categories. • Support of automated assembly by form stability. Manufacturing? Global! • Knowledge networks • More than 5,000 employees • A strong partner • Leading position in numerous market segments • Training programs • Merging of customer and Trelleborg expertise • More than 60 years experience in sealing technology • Maximum global synergies • Marketing companies in more than 50 countries • Trusted long-term partnerships • Support of sales engineers • Distributor network in several markets • Online services e-tools • Project management • Project teams of experts • Focus on problem solving • Social media Relationship? Partnership! Our capability for quick failure analysis is the key to solving application problems. Trelleborg‘s proprietary materials offer outstanding performance on physical, chemical and thermal properties. Our experts and easy-to-use online material search and chemical compatibility check tool allow customers to choose the optimum materials for an application from approximately 2,000 compounds in our global materials database. In our state-of-the-art laboratories, we are able to run a variety of tests. Material? Customizable! FlexcoatTM micro-thin high-performance coatings and surface modification provide the ultimate choice, maximizing friction characteristics during assembly and in dynamic applications. The three Trelleborg Sealing Solutions FlexcleanTM standards for technical cleanliness aid customers in specifying and verifying appropriate cleanliness levels for their seals. FlexcoatTM colored coatings or paint marks on seals allow for 100 percent detection in production and assembly processes. • Robust process landscape with clear accountabilities and deliverables through our Integrated Management System. • Customer oriented project management to maximize customer value. • Comprehensive understanding of applications and customer needs. • Comprehensive product quality planning and assurance. • Zero defect culture with world class automated visual inspection capabilities. • Dedicated design standards • TSS TBS-00051 as Surface Quality Standard for finished parts related Master Inspection Plan. Meeting your specific needs Customized engineered molded sealing components are more than just a product, they are a holistic solution. When developing a customized engineered molded part, Trelleborg Sealing Solutions is not just interested in the function it performs. In addition, we want our seal to perform that function more effectively, at a lower total cost while enhancing your manufacturing process and providing your customer with optimized performance. Standards Processes Product Quality Visual Detection Low Friction Technical Cleanliness Rubber Seals Rubber to Metal Seals 2K PartsMold Design Global Network Knowledge Transfer Local Contact Services Tools Mixing TestingRecommendations Developing Service Logistics ConceptsCentral Warehouses On Time Delivery Parts Molds Service Simulation DraftsTesting Material Price Design Relationship Manufacturing Supply Chain Management Added Technical Value Quality
  • 4. Europe Telephone AUSTRIA - Vienna +43 (0) 1 406 47 33 (ALBANIA, BOSNIA AND HERZEGOVINA, MACEDONIA, SERBIA AND MONTENEGRO, SLOVENIA) BELGIUM - Dion-Valmont +32 (0) 10 22 57 50 (LUXEMBOURG) BULGARIA - Sofia +359 (0)2 969 95 99 (BELARUS, ROMANIA, TURKEY, UKRAINE) CROATIA - Zagreb +385 (0) 1 24 56 387 CZECH REPUBLIC - Rakovnik +420 313 529 111 (SLOVAKIA) DENMARK - Copenhagen +45 48 22 80 80 FINLAND - Vantaa +358 (0) 207 12 13 50 (ESTONIA, LATVIA) FRANCE - Maisons-Laffitte +33 (0) 1 30 86 56 00 GERMANY - Stuttgart +49 (0) 711 7864 0 GREECE +41 (0) 21 631 41 11 HUNGARY - Budaörs +36 (06) 23 50 21 21 ITALY - Livorno +39 0586 22 6111 THE NETHERLANDS - Barendrecht +31 (0) 10 29 22 111 NORWAY - Oslo +47 22 64 60 80 POLAND - Warsaw +48 (0) 22 863 30 11 (LITHUANIA) RUSSIA - Moscow +7 495 982 39 21 SPAIN - Madrid +34 (0) 91 71057 30 (PORTUGAL) SWEDEN - Jönköping +46 (0) 36 34 15 00 SWITZERLAND - Crissier +41 (0) 21 631 41 11 UNITED KINGDOM - Solihull +44 (0) 121 744 1221 (EIRE) AFRICA REGIONAL +41 (0) 21 631 41 11 Americas Telephone AMERICAS - REGIONAL +1 260 749 9631 BRAZIL - São José dos Campos +55 12 3932 7600 CANADA - Etobicoke, ON +1 416 213 9444 MEXICO - Mexico City +52 55 57 19 50 05 USA, East - Plymouth Meeting, PA +1 610 828 3209 USA, Great Lakes - Fort Wayne, IN +1 260 482 4050 USA, Midsouth - Mt. Juliet, TN +1 615 800 8340 USA, Midwest - Hanover Park, IL +1 630 539 5500 USA, Mountain - Broomfield, CO +1 303 469 1357 USA, Northern California - Fresno, CA +1 559 449 6070 USA, Northwest - Portland, OR +1 503 595 6565 USA, South - N. Charleston, SC +1 843 747 7656 USA, Southwest - Houston, TX +1 713 461 3495 USA, West - Torrance, CA +1 310 371 1025 Asia Pacific Telephone ASIA PACIFIC REGIONAL +65 6 577 1778 CHINA - Hong Kong +852 2366 9165 CHINA - Shanghai +86 (0) 21 6145 1830 INDIA - Bangalore +91 (0) 80 3372 9000 JAPAN - Tokyo +81 (0) 3 5633 8008 KOREA - Seoul +82 (0) 2 761 3471 MALAYSIA - Kuala Lumpur +60 (0) 3 9059 6388 TAIWAN - Taichung +886 4 2382 8886 THAILAND - Bangkok +66 (0) 2732-2861 SINGAPORE and all other countries in Asia +65 6 577 1778 MIDDLE EAST REGIONAL +41 (0) 21 631 41 11 (WITHOUT GCC REGION) MIDDLE EAST GCC REGION +91 (0) 80 2245 5157 (BAHRAIN, KUWAIT, OMAN, QATAR, SAUDI ARABIA, UNITED ARAB EMIRATES) Contact your local marketing company for further information: www.tss.trelleborg.com ©2013TrelleborgGroup.Attimeofpublicationtheinformationcontainedinthisliteratureisbelievedtobecorrectandaccurate.99GBY0BROEE0313