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Ergonmical tool design

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Aquib Rahman

1. The document describes an experiment to study and improve the design of hand tools based on ergonomic principles. 2. The assigned tool was pliers, and the group studied an existing pliers design and identified issues like sharp edges and lack of comfort. 3. They then proposed a new pliers design with improvements like removing sharp edges, adding a rubber grip for comfort, a locking system, and a spring to aid in opening and closing for easier use.

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COURSE NO: IPE 3202 COURSE NAME: ERGONOMICS, SAFETY& PRODUCTIVITY ENGINEERING SESSIONAL. EXPERIMENT NO: 02 EXPERIMENT NAME: STUDY & DESIGN OF DIFFERENT TYPES OF HAND TOOLS. Date of performance : 04-06-2016 Date of submission : 18-06-2016 Submitted by- ID :13.02.07.101 Year/Sem : 3rd /2nd 13.02.07.102 Section : B 13.02.07.104 Group No : 4 13.02.07.106 Department : MPE(IPE) Ahsanullah University Of Science & Technology
Objective: The objective of this experiment is to I. Study ergonomic principle in designing of hand tools. II. Observe some existing hand tools and machine. III. Designing hand tools and machines using ergonomic principles, to eliminate existing short coming. Assigned Tool: Pliers Parts Description:( Existing Tool ) 1. Hand Grip: Two long part joined at the end of head for tool holding and putting pressure. Have sharp edges. 2. Head: Main part of the tool. Consists of teeth and other features for work. Made of heavy material & have sharp edges. Part Description:( Proposed Tool ) 1. Head: Main part of the tool. Consists of teeth and other features for work. All sharp edges are removed. 2. Hand Grip: Long part joined at the end of head for tool holding & putting load at teeth. Has curved shape & no sharp edges. 3. Spring: Thick spring joined between two hand grip for easy load giving & unlocking. 4. Lock: Situated at the end of hand grip. Used for locking the head at any require place. 5. Rubber Cover: Cover the whole hand grip. Used for hand comfort & to remove fatigue chances. 6. Grip Extension: Situated between grips. Used to extend the grip length as needed.
Comparison Between Existing & Proposed Tool: Existing Tool Proposed Tool 1.Has sharp edges 1.Has no sharp edges. 2.No material for hand comfort. 2.Rubber cover for hand comfort. 3.No lock system. so tool has to be put under pressure by all the time. 3.Has lock system. So contentious pressure is not needed. 4.Not suitable for all size of hands. 4.Suitable for all size of hands. Has grip extensor for all hand size. 5.High chance of fatigue & other ergonomical problem. 5. Low chance of fatigue & other ergonomical problem. 6.Has no spring included. So locking & unlocking is harder. More pressure is needed. 6.Has spring between grips. So locking & unlocking is easier. Less pressure is needed.
Proposed Tool: Figure: proposed tool Conclusion: In this experiment we studied on principle of different hand tool & device design. Our group was assigned with hand tool named pliers. At first we studied on some existing pliers design and found out some ergonomical problems. For this problems user may face some difficulties while using this hand tool. We propose an improve version of pliers. In this improved version of pliers we tried to minimize all the problems we have found in existing version of pliers. We included zero sharp edges, better & comfortable grip, locking system, spring and suitable for all size of hand in our improved version of pliers. So user will not face any kind of problem and chance of fatigue is zero.

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Ergonmical tool design

  • 1. COURSE NO: IPE 3202 COURSE NAME: ERGONOMICS, SAFETY& PRODUCTIVITY ENGINEERING SESSIONAL. EXPERIMENT NO: 02 EXPERIMENT NAME: STUDY & DESIGN OF DIFFERENT TYPES OF HAND TOOLS. Date of performance : 04-06-2016 Date of submission : 18-06-2016 Submitted by- ID :13.02.07.101 Year/Sem : 3rd /2nd 13.02.07.102 Section : B 13.02.07.104 Group No : 4 13.02.07.106 Department : MPE(IPE) Ahsanullah University Of Science & Technology
  • 2. Objective: The objective of this experiment is to I. Study ergonomic principle in designing of hand tools. II. Observe some existing hand tools and machine. III. Designing hand tools and machines using ergonomic principles, to eliminate existing short coming. Assigned Tool: Pliers Parts Description:( Existing Tool ) 1. Hand Grip: Two long part joined at the end of head for tool holding and putting pressure. Have sharp edges. 2. Head: Main part of the tool. Consists of teeth and other features for work. Made of heavy material & have sharp edges. Part Description:( Proposed Tool ) 1. Head: Main part of the tool. Consists of teeth and other features for work. All sharp edges are removed. 2. Hand Grip: Long part joined at the end of head for tool holding & putting load at teeth. Has curved shape & no sharp edges. 3. Spring: Thick spring joined between two hand grip for easy load giving & unlocking. 4. Lock: Situated at the end of hand grip. Used for locking the head at any require place. 5. Rubber Cover: Cover the whole hand grip. Used for hand comfort & to remove fatigue chances. 6. Grip Extension: Situated between grips. Used to extend the grip length as needed.
  • 3. Comparison Between Existing & Proposed Tool: Existing Tool Proposed Tool 1.Has sharp edges 1.Has no sharp edges. 2.No material for hand comfort. 2.Rubber cover for hand comfort. 3.No lock system. so tool has to be put under pressure by all the time. 3.Has lock system. So contentious pressure is not needed. 4.Not suitable for all size of hands. 4.Suitable for all size of hands. Has grip extensor for all hand size. 5.High chance of fatigue & other ergonomical problem. 5. Low chance of fatigue & other ergonomical problem. 6.Has no spring included. So locking & unlocking is harder. More pressure is needed. 6.Has spring between grips. So locking & unlocking is easier. Less pressure is needed.
  • 4. Proposed Tool: Figure: proposed tool Conclusion: In this experiment we studied on principle of different hand tool & device design. Our group was assigned with hand tool named pliers. At first we studied on some existing pliers design and found out some ergonomical problems. For this problems user may face some difficulties while using this hand tool. We propose an improve version of pliers. In this improved version of pliers we tried to minimize all the problems we have found in existing version of pliers. We included zero sharp edges, better & comfortable grip, locking system, spring and suitable for all size of hand in our improved version of pliers. So user will not face any kind of problem and chance of fatigue is zero.