ES3 Commercial Presentation
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The document discusses The Shaw Group, a Fortune 500 company that provides engineering, construction, and manufacturing services globally. It has over 28,000 employees, 139 US locations, and 33 international locations. The company has various certifications and specializes in pipe spools through automated and high productivity welding and bending, including complex large diameters and special steel types. Induction bending is described as a highly productive method of bending pipe.
ES3 Commercial Presentation
- 4. - CERTIFICATES ISO 9001: 2000 API Spec. 5L and 5LX API Spec. 2B for Fabricated Steel Pipes ASME Stamps U, U2, S ISO 14001 ISO 18001 Petrobras CRCC Eletronuclear Supplier Cert. Social Stamp SA 8000
- 6. EBSE SHAW JOINT VENTURE
- 7. FORTUNE 500 Founded in 1987, The Shaw Group provides premier engineering, design, construction, maintenance, fabrication, and manufacturing services to private-sector and government clients in the energy, chemicals, power, nuclear, environmental, infrastructure, and emergency response markets. Name: The Shaw Group Inc. Headquarters: Baton Rouge, Louisiana Public corporation: NYSE Symbol: SHAW 2010 Revenue: $7.1 Billion USD Backlog: $20.3 Billion Number of employees: 28,000 Website www.shawgrp.com 7
- 8. GLOBAL PRESENCE 139 U.S. Locations 33 International Locations 8
- 9. - SPOOLS Pipe-shop for carbon and alloy steel Covered area of 4.000 m2 Cranes up to 15 tons Warehouse for fittings Large storage area Automatic welding X-Ray Bunkers Pipe-shop for Stainless. Duplex and Super Duplex steel This unit is pressurized, providing permanent positive internal pressure, preventing contamination and assuring the integrity of the welding.
- 10. SPOOLS AUTOMATION AND HIGH PRODUCTIVITY
- 11. - SPOOLS COMPLEX AND LARGE DIAMETERS
- 12. - SPOOLS SPECIAL STEELS
- 15. Fatigue and Proof Testing of 1遜 D Induction Bends Typical microstructure found at the mid-wall thickness of the unbent base pipe (A106 GR B) in a 1遜 D Induction Bend. (R.N. 15,712) (100x, Nital Etch) Typical microstructure found at the mid-wall thickness of the Intrados (Inner radius) in a 1遜 D Induction Bend. (R.N. 15,712) (100x, Nital Etch) 1
- 16. WALL REQUIREMENTS FOR STRENGTH Design to pressure ASME B31 (according to Lorenz calculation) Design to pressure DIN 2413 For the intrados of the bend: I = (4(R/Do)-1) / (4(R/Do) 2) For the extrados of the bend: I = (4(R/Do)+1) / (4(R/Do) + 2) 1.5 R/D Bend 13.0 % = Min Extrados Wall + 26.0 % = Min Intrados Wall 2.0 R/D Bend 10.5 % = Min Extrados Wall + 17.0 % = Min Intrados Wall 2.5 R/D Bend 9.0 % = Min Extrados Wall + 12.5 % = Min Intrados Wall 3.0 R/D Bend 7.3 % = Min Extrados Wall + 10.0 % = Min Intrados Wall 4.0 R/D Bend 5.2 % = Min Extrados Wall + 7.0 % = Min Intrados Wall 5.0 R/D Bend 4.7 % = Min Extrados Wall + 6.0 % = Min Intrados Wall
- 17. Fatigue and Proof Testing of 1遜 D Induction Bends Test Results Failed Test Assemblies 11, 12 and 13 Failed Test 13 Assembly: Rupture in Bend (front to back): All failed in Bend Tangent and Strain Measurement at the Tangents with negligible yielding bend center (bulging) in bends proper 1
- 18. - DESTRUCTIVE TESTING
- 19. - INDUCTION BENDING HIGH PRODUCTIVITY Accelarated Comparisson Induction Bending X Manual Welding