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Et0049 fabrication of dual ram shaper to reducing lead time and increasing material removal rate (mrr)

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Ecwaytech

This document describes a project to fabricate a dual ram shaper to reduce lead time and increase material removal rate compared to a normal shaper. A normal shaper uses a single ram, whereas the dual ram shaper uses two rams operated by a single motor, with one ram moving forward and the other moving backward simultaneously. This allows for continuous operation and load on the motor. The dual ram shaper has advantages of being suitable for mass production, minimizing lead time, and having easy tool changing. Its disadvantage is that it is only suitable for heavy duty operations when the job width is more.

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ECWAY TECHNOLOGIES IEEE PROJECTS & SOFTWARE DEVELOPMENTS OUR OFFICES @ CHENNAI / TRICHY / KARUR / ERODE / MADURAI / SALEM / COIMBATORE BANGALORE / HYDRABAD CELL: +91 98949 17187, +91 875487 1111 / 2111 / 3111 / 4111 / 5111 / 6111 / 8111 VISIT: www.ecwaytechnologies.com | www.ecwayprojects.com Mail to: ecwaytechnologies@gmail.com | ecwayembedded@gmail.com FABRICATION OF DUA RAM SHAPER TO REDUCING LEAD TIME AND INCREASING MATERIAL REMOVAL RATE (MRR) Synopsis Mechanical engineering without production and manufacturing is meaningless and inseparable. Production and manufacturing process deals with conversion of raw materials inputs to finished products as per required dimensions specifications and efficiently using recent technology Shaper is the oldest machine next of lathe, but now days the usage of shaper will reduce due to development of milling ,broaching, hobbing and CNC machines, reason is lead time is more compare to the other machineries and MRR also less. So in order to avoid the lead time and increase MRR a dual ram shaper is used In normal shaper only one ram is employed here due to decreasing the lead time the dual ram is used, one ram is in forward stroke and another ram is in reverse strock, both ram are operated by a single motor, so continues duty load is applied for the motor
FABRICATION OF DUAL RAM SHAPER RAM-1 RAM TOOL HEAD CLAPPER BOX TOOL SLOTTED LINK BULL GEAR PINION Advantages 1. It is used in the mass production area. 2. Machine lead time is minimized. 3. Tool changing and setting operation is very easy. Disadvantage 1) Operation performed in heavy duty shapers only 2) Suitable for when job width is more RAM-2

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Et0049 fabrication of dual ram shaper to reducing lead time and increasing material removal rate (mrr)

  • 1. ECWAY TECHNOLOGIES IEEE PROJECTS & SOFTWARE DEVELOPMENTS OUR OFFICES @ CHENNAI / TRICHY / KARUR / ERODE / MADURAI / SALEM / COIMBATORE BANGALORE / HYDRABAD CELL: +91 98949 17187, +91 875487 1111 / 2111 / 3111 / 4111 / 5111 / 6111 / 8111 VISIT: www.ecwaytechnologies.com | www.ecwayprojects.com Mail to: ecwaytechnologies@gmail.com | ecwayembedded@gmail.com FABRICATION OF DUA RAM SHAPER TO REDUCING LEAD TIME AND INCREASING MATERIAL REMOVAL RATE (MRR) Synopsis Mechanical engineering without production and manufacturing is meaningless and inseparable. Production and manufacturing process deals with conversion of raw materials inputs to finished products as per required dimensions specifications and efficiently using recent technology Shaper is the oldest machine next of lathe, but now days the usage of shaper will reduce due to development of milling ,broaching, hobbing and CNC machines, reason is lead time is more compare to the other machineries and MRR also less. So in order to avoid the lead time and increase MRR a dual ram shaper is used In normal shaper only one ram is employed here due to decreasing the lead time the dual ram is used, one ram is in forward stroke and another ram is in reverse strock, both ram are operated by a single motor, so continues duty load is applied for the motor
  • 2. FABRICATION OF DUAL RAM SHAPER RAM-1 RAM TOOL HEAD CLAPPER BOX TOOL SLOTTED LINK BULL GEAR PINION Advantages 1. It is used in the mass production area. 2. Machine lead time is minimized. 3. Tool changing and setting operation is very easy. Disadvantage 1) Operation performed in heavy duty shapers only 2) Suitable for when job width is more RAM-2