Experiences of Luis Antonio da Silva in Renal Treatments : Production Products, Business Development and Plant Design - CAPD/APD/HEMODIALYSIS
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Experiences In Renal Treatments
1. Experience in Renal
Treatment Areas
Luis Antonio da Silva
Mail : luissilvamn@uol.com.br
S
WebPage: http://www.naymz.com/luis_antonio_da_silva_2191773
http://br.linkedin.com/in/luissilvamanagement
2. Experience in Renal Treatments: Production and Business in Strategic
Management Positions areas in : Hemodialysis, CAPD and APD at the
companies: Fresenius a German Pharmaceutical Group and Baxter a
American Pharmaceutical Group ,throughout Brazil and Mexico.
Experiences in the Production, Sales and Technical Consulting for the
products used in the Renal Treatments. I took the position of Project
Leader responsible for a production plant for CAPD to Mexico, as well
as designed and start up of dialysis clinics in Brazil. I was advisor to the
president of the largest manufacturer of solutions for hemodialysis in
Brazil. I designed a production plant for Brazil of Dialyzers. I started in
1987 the production of products for Renal area in Brazil by Fresenius,
as well as importer of hemodialysis machines and their maintenance,
bringing the blood lines and all imported inputs used for hemodialysis
as well to nationalize and to produce them in Brazil. I have knowledge
of the Brazilian market with 70 000 hemodialysis patients in treatment
as well as the major opinion leaders in this segment in Brazil.
Luis Antonio da Silva
Mail : luissilvamn@uol.com.br
WebPage: http://www.naymz.com/luis_antonio_da_silva_2191773 S
http://br.linkedin.com/in/luissilvamanagement
5. Some slides of the project
DYPRO S BRAZIL PROJECT
Dialyser :assembling locally
INFORMATION and ISSUES
Project : Luis Antonio da Silva, October 30,2003
6. DYPRO S BRAZIL PROJECT
Information: Production Cost in Reais ( R$)
1.000.000 1.000.000
DIALYSERS PER DIALYSERS PER
DYPRO - YEAR YEAR
Raw Material Raw Material
Importation TAX = Importation TAX =
Cost Structure 72% 27%
REAIS (R$) REAIS (R$)
RAW MATERIAL 39.823 30.445
89% 86%
COST - IMPORT RAW MATERIAL ( Saxonia ) 34.843 25.466
COST - LOCAL RAW MATERIAL 2.920 2.920
COST - STERILIZATION AND TRANSPORTATION 2.059 2.059
MAN POWER 1.751 1.751
4% 5%
DIRECT ON PRODUCTION 0.537 0.537
UNDIRECT ON PRODUCTION 1.214 1.214
GENERAL EXPENSES ON PRODUCTION 3.361 3.361
7% 9%
Energy, depreciation,Quality Control Materials,Fuel, Security,etc
TOTAL COST PER UNIT 44.934 35.557
7. DYPRO S BRAZIL PROJECT
Information: Production Cost in EURO
1.000.000 DIALYSER 1.000.000 DIALYSER
DYPRO PER YEAR PER YEAR
Raw Material Raw Material
Importation TAX = Importation TAX =
Cost Structure 72% 27%
(1 Euro = 3.40 Real) EURO EURO
RAW MATERIAL 11.713 8.954
89% 86%
COST - IMPORT RAW MATERIAL ( Saxonia ) 10.248 7.490
COST - LOCAL RAW MATERIAL 0.859 0.859
COST - STERILIZATION AND TRANSPORTATION 0.606 0.606
MAN POWER 0.515 0.515
4% 5%
DIRECT ON PRODUCTION 0.158 0.158
UNDIRECT ON PRODUCTION 0.357 0.357
GENERAL EXPENSES ON PRODUCTION 0.988 0.988
7% 9%
Energy, depreciation,Quality Control Materials,Fuel, Security,etc
TOTAL COST PER UNIT 13.216 10.458
8. DYPRO S BRAZIL PROJECT
Information: Production Cost %
% TOTAL COST ( Raw Material Imp. Tax = 72% )
7%
3% Cost Raw Material
Imported ( Saxonia )
1%
Cost Raw Material Local
5%
Cost Sterilization and
6%
Transportation
Man Power - Direct
Man Power - UnDirect
78%
General Expenses
% TOTAL COST ( Raw Material Imp. Tax= 27%)
9%
3%
2%
6%
8%
72%
9. DYPRO S BRAZIL PROJECT
Information: Production Cost % over import RM
80.0%
60.0%
Critcal Issue Housing 8.1%
Fibre 77.4%
40.0% Blood cap (2 ) 3.4%
O¡§ring silicone 1.0%
Potting cap 0.4%
20.0% Dispenser PUR 2.2%
Auxiliar Material 0.2%
Vent Caps 0.5%
PUR components ( 2) 4.0%
0.0% Dialyse Solution cap 0.8%
Housi Blood O¡§rin Pottin Dispe Auxili Vent PUR Dialy
Fibre
ng cap g g cap nser ar Caps comp se
Seq¨¹¨ºncia1 8.1% 77.4% 3.4% 1.0% 0.4% 2.2% 0.2% 0.5% 4.0% 0.8%
10. DYPRO S BRAZIL PROJECT
Information: FIBRE Cost % over TOTAL COST
FIBRE COST X TOTAL PRODUCTION COST
40%
Fibre Cost
Others
60%
11. DYPRO S BRAZIL PROJECT
ISSUES
1- Importation Tax : Due in Brazil it doesn¡¯t have any law to get benefit to
import pieces to assemble locally DIALYSER, all importation tax is over
another specific case. This one reflect directly over the final value tax (
importation, transportation, internal tax,etc ) in average of 72% over ex
work price. In case to import the dialyser read to use the total tax (
refereed above ) is only 27% because exist one specific law to this
product.
2- 2- Despite tax, the FIBRE COST is the mayor factor relevant to affect the
COST PRODUCTION and obviously the final PRICE and Profit.
3- Without the benefit to reduce the Tax of the pieces and the same time
with the COST of the FIBRE proposed, it is almost unviable to put the
project running according this one. The mayor objective is to get more
cross margin cost; because in future negotiation PRICE, if the
competitor in Brazil decrease theirs price , DYPRO Project can stay
inside the market .