FCI AUTOMOTIVE 2005 FORD MINIVAN ABS-VSC LAUNCH
•
0 likes•137 views
FCI Automotive successfully managed a $22 million ABS/VSC connector module program for the 2005 Ford Windstar minivan from design to production launch on time and under budget. They took over a complex Ford program at risk of being lost, gained the trust of Ford and TRW managers, and successfully launched the program on schedule. FCI developed a mandrel prototype for insert molding 52 pins and bushings for the ABS and VSC connectors. They also managed the APQP, PPAP documentation, production tooling design, and automated assembly line worth over $2.3 million for the Ford connectors program.
FCI AUTOMOTIVE 2005 FORD MINIVAN ABS-VSC LAUNCH
- 1. FCI AUTOMOTIVE – NEW PROGRAM LAUNCH ABS/VSC Connector Module for 2005 FORD Windstar minivan Successfully managed a $22M USD FORD/TRW new ABS/VSC program for 2005 FORD Windstar minivan, from Design to full PPAP launch on-time & within budget. Took over a complex FORD program in jeopardy of being lost, gained the trust and credibility of FORD/TRW Program managers and successfully PPAP launched the program on-time Successfully improved a previously strained customer relationship with honesty, integrity trust Developed a mandrel prototype concept for insert moulding 52 connector pins, 4 power blades, and 4 bushings for the Automatic Breaking systems ABS & Vehicle System Control VSC CONNECTORS Developed & managed all APQP & PPAP documentation including: Design reviews, PFMEA DVP&R, SPC, Control Plans, SOP, and production tooling design Developed automation specifications, RFQ, vendor selection, managed the design, build & installation of the custom full-automated assembly line Total budget for automation worth over $2.3M USD Ford ABS & VCS Connectors with module FORD VSC MODULE