This document discusses curtain wall construction and sealants. It introduces how curtain wall construction arose in the 1950s using a skeleton frame wrapped with non-bearing panels, rather than load-bearing walls. This allowed more flexible building designs. New elastomeric sealants were also introduced to adhere between various panel surfaces and accommodate movement. The document describes the functions of sealants in waterproofing, insulation, and filling gaps. It lists common applications of sealants and various types used. Advantages include improved durability while disadvantages include sealant deterioration over time potentially causing adhesion or cohesion failure.
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1. INTRODUCTION
The Early 1950s saw the application of the new concept of curtain-wall
construction in high-rise structures through out the world.
This concept was based on the use of a skeleton of steel or concrete that
was
then wrapped in a separate envelope or non bearing curtain wall.
This reduced the use of the low-rise bearing wall type construction and
introduced greater flexibility in design through the use of precast concrete
panels, glass or metal panels, unit masonry, and combinations of these
materials.
Construction was also become much faster, also these
structure are inherently more flexible than bearing-wall
construction, but present new problems is weather
proofing.
Sealents
2. The introduction of the curtain wall was
accompanied by the introduction of
elastomeric sealants that would adhere to
the various surfaces and take
greater movement than had existed in the
older expansion joints.
The old oil-based caulking compounds
no longer qualified, and the new
materials became SEALANTS rather than
caulks.
However, the term SEALANT has been
too broadly used and now
includes a wide assortment of weather
proofing joint materials.
Sealants or caulking compounds include
viscous liquids, pastes, tapes,
gaskets, and even water proofing
membranes.
The materials can either cure to a
rubber or remain in a mastic stage.
3. Functions
Sealants, despite not having great strength, convey a number of
properties. They seal top structures to the substrate, and are particularly
effective in waterproofing processes by keeping moisture out (or in) the
components in which they are used.
They can provide thermal and acoustical insulation, and may serve as
fire barriers.
They may have electrical properties, as well. Sealants can also be used
for simple smoothing or filling.
They are often called upon to perform several of these functions at
once.
A corking sealant has three basic functions: It fills a gap between two or
more substrates; it forms a barrier through the physical properties of the
sealant itself and by adhesion to the substrate; and, it maintains sealing
properties for the expected lifetime, service conditions, and
environments.
The sealant performs these functions by way of correct formulation to
achieve specific application and performance properties.
5. Applications
Horizontal and vertical metal-to-metal and
masonry-to-masonry expansion
and control joints
Dissimilar material joints, such as metal-to-
masonry or concrete-to-wood
Joints between precast concrete fa巽ade panels
Spandrels
Perimeter of doors and fixed window frames
Exposed exterior masonry control joints
Expansion or control joints in curtain wall
Joints in exterior walls
Concealed masonry-to-floor structure joints
Repair of larger cracks
9. Advantages
Improves Product Durability and Reliability.
Increases Product Performance.
Increases Design Flexibility.
Increases Product Quality.
Enhances Product Aesthetics.
Improves Process Productivity and Reduced Manufacturing
Costs.
Increases weathering characteristics.
10. Disadvantages
Deterioration of sealants causes due to prolonged exposure to water,
ultraviolet light,
and freeze-thaw cycles.
Loss of Adhesion caused by the presence of coatings or contaminants
that prevent proper adhesion.
Cohesive failure due to deterioration of the internal integrity of the
sealant; cracking parallel to the interface of the joint is an indication of
this type of failure.
Inappropriate Choice of Sealant and Improper Joint Design may fail the
joint and losses the adhesion.
Uncured Sealant that is uncured is often due to incomplete or improper
mixing of the sealant components, or from using materials that have
outlived their shelf life losses the adhesion and fails the joints.
Bubbling and Blistering of the Surface losses the adhesion and fails the
joints.