The document describes the layers of a conventional flexible pavement, including:
1. The surface course is the top asphalt layer that must withstand wear from traffic.
2. Beneath is the binder course, which can be thicker than the surface course and uses larger aggregates.
3. Below are additional layers like the base course, subbase course, and compacted subgrade, with the subgrade being the native soil.
4. These layered systems use better materials at the top and inferior materials at the bottom to efficiently distribute loads to the subgrade.
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3. Conventional Flexible Pavement
Are layered systems with:
better materials on top where the intensity of stress is high and
inferior materials at the bottom where the intensity is low.
A structure that;
maintains intimate contact with sub grade and
distribute loads to sub grade , and depends on
aggregate interlock,
particle friction, and
cohesion for stability.
Adherence to this design principle makes the use of local
materials possible and usually result in the most economical
design.
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4. Conventional Flexible Pavement
Cross section consist
Cross section consist of (from top):
1. Seal coat
2. Surface course
3. Tack coat
4. Binder course
5. Prime course
6. Base course
7. Sub base course
8. Compacted sub grade
9. Natural sub grade
The use of various courses is based on either necessity or
economy, and some of the courses may be omitted.
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6. Seal Coat
Seal coat: Thin asphalt surface treatment used to:
1- Waterproof or seal the surface.
2- Rejuvenate or revitalize old bituminous wearing surfaces.
3- To nonskid slippery surfaces.
4- Improve night visibility.
Single Surface treatment = single application of bituminous material
that is covered by a light spreading of fine aggregate or sand (spread
mechanically) then compacted with pneumatic tired rollers.
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8. Surface Course
Surface Course: Is the top course of asphalt pavement (Wearing
course).
Constructed of dense graded HMA.
Must be:
1- Tuff to resist and withstand wear & abrasive effects of moving
traffic & stable to prevent permanent deformation.
2- Provide smooth and skid resistant riding surface.
3- Water proof to protect the entire pavement from the weakening
effects of water.
If the above requirements can not be met, the use of seal coat is
recommended.
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10. Binder Course
Binder course (known also as Asphalt base course) is the
asphalt layer beneath the surface course.
Reasons for use:
1- HMA is too thick to be compacted in one layer (if the binder
course is more than 3 it is placed in two layers).
2- More economical design, since binder course generally
consist of larger aggregates and less asphalt and doesnt
require high quality.
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11. Tack & Prime Coats
Tack coat (RC): Very light application of asphalt
(emulsion) to ensure a bond between the surface
being paved and the overlying course.
Binds asphalt layer to PCC base or to an old asphalt
pavement.
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12. Tack & Prime Coats
Prime coat: Application of low viscosity Cutback
asphalt to an
absorbent surface such as untreated granular base
on which asphalt layer will be placed on.
It binds the granular base to the asphalt layer.
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13. Tack & Prime Coats
Tack coat doesnt require the penetration of asphalt into the
underlying layer, while
prime coats penetrates
into the underlying layer,
plugs the voids , and form
a watertight surface.
Both are spray application.
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14. Base & Sub Base Courses
Base course: Layer immediately beneath the surface or binder
course.
Composed of crushed stone, crushed slag, or other untreated or
stabilized materials.
Has good stability & density
Distributes & spreads the stresses created by wheel loads so that the
stresses transmitted to the sub grade will not be great to result in
excessive deformation or displacement of that foundation.
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15. Sub base Course
Sub base course: Layer beneath the base course, used
mostly for economy purposes since it can be of lower quality.
Sub bases may be used in areas where:
1- frost action is sever, or
2- Sub grade soil is extremely weak, or
3- Where construction working table is needed.
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17. Sub grade
Sub grade can be either in situ soil or a layer of selected
materials.
The top 6 of sub grade should be scarified and compacted to
the desired density near the optimum moisture content.
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