際際滷

際際滷Share a Scribd company logo

Food beverages plants_eng

Nedjeljko Vranic
Nedjeljko Vranic

The document discusses automation technology used in food and beverage industry plants. It describes a CIP station engineered with Step7 and WinCC for cleaning processes. It also describes an evaporating plant with 5 evaporation stages used to reduce water content in juices. Main challenges are controlling temperature and flow rates. Additional aroma can be captured during evaporation. Finally, it discusses pipe and tunnel pasteurizers used to pasteurize beverages by maintaining constant temperature during processing steps despite disturbances.

1 of 10
Downloaded 13 times
Automation Technology in Industry Plants References in Food & Beverages Industry Engineering with SIMATIC SCADA and DCS systems, Step7, MicroWin, Logosoft, PCS7, WinCC, WinCC flexible, Protool, S7 Graph, S7 Higraph, Unitronics Plant type: CIP station (cleaning in place) Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 270 10 CIP station is used to clean process units in the Food & Beverages, Chemical and Pharma Industries. In the software we use SFC (sequential function charts) and some PID Loops. Main purpose is to make a flexible and user friendly environment. The operator is able to create own recipes according to the technological requirement. Further the operator can define his own recipe sequence by influencing every process object (motor, valve, control loop) and all other plant parameters and Boolean logic. The number of steps is unlimited and can be easily edited in the Recipe Matrix Editor on the HMI and saved on the MMC card on the HMI panel. Choosing the CIP recipe Main CIP window Recipe parameters Configuration of recipe steps www.atip.hr
Automation Technology in Industry Plants References in Food & Beverages Industry Installed CIP plant: The Coca-Cola Beverages - Croatia Zagreb (three line CIP) Bistra Split The Coca-Cola Beverages - Serbia Belgrade (three line CIP) Surdulica The Coca-Cola Beverages - Poland Tylicz (Two line CIP) The Coca-Cola Beverages Romania The Coca-Cola Beverages Bosnia About Podravka-Studenac Lipik About PLIVA - Zagreb Lura Beverages d.d. - Zagreb www.atip.hr
Automation Technology in Industry Plants References in Food & Beverages Industry Plant type: EVAPORATING PLANT Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 270 10 Evaporating plants have a broad application in food and chemical industry. They are used for evaporating of fruit juices, milk etc. Evaporating plant has 5 evaporation stages trough which juice flows which will be evaporated (to reduce the amount of water) from 20Bx to 64Bx. In the first stage juice comes with approximately 20Bx, in this stage in the system also steam arrives. After that juice in free fall comes to the bottom of the first stage and then moving on the top of the second column (stage). The steam from the first stage goes to the second stage. In the second stage steam temperature is less (temperature profile from the first to the last stage is in levels of 15属C). In total there are 5 evaporation columns. The main challenge is to control the temperature (with steam-huge time lag) and the flow rate to get the right value of Bx. For example temperature change of 1属C on the first stage will change the amount of Bx in about 90 sec. Additional product which can be caught in the process of evaporation is aroma. In the second stage also the aroma of juice is evaporating and can be caught with the vacuum system into the aroma tank where it will be cooled down in to a fluid state. Evaporating plant Main screen of the Evaporation station Predictive controller Controller set points www.atip.hr
Automation Technology in Industry Plants References in Food & Beverages Industry Evaporation station Yahyali Evaporation station Targid Mersin www.atip.hr
Automation Technology in Industry Plants References in Food & Beverages Industry Installed Evaporation station plants: YAHALI - Kayseri, Turkey Anadolu Meyve Suyu Impaz, Zajecar, Serbia (reconstruction of Evaporation station) Meykon - ANTHALYA, Turkey Targid - Mersin, Turkey The HIPP - Tibilis, Georgia Jersy - Knja転evac, Serbia www.atip.hr
Automation Technology in Industry Plants References in Food & Beverages Industry Plant type: PIPE AND TUNNEL PASTEURIZER Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 170 10 Pasteurizers are used for beverage pasteurization (giving pasteurization units to different product types). The main task is keeping a constant temperature of pasteurization thru the disturbance in the steam system and other disturbances like unwanted plant stops or jams on the pasteurizer or other equipment. Pasteurization goes through some steps and the main challenge is to keep same quality of the end product. Main screen to control the pasteurizer Recipe parameters for 0.25 l beer Pasteurizer set point and process values temperatures Configuration of recipe steps www.atip.hr
Automation Technology in Industry Plants References in Food & Beverages Industry 3D picture of the tunnel pasteurizer Temperature profile of the pasteuriser Side view of the pasteurizer www.atip.hr
Automation Technology in Industry Plants References in Food & Beverages Industry Installed Pasteur plants: ROTOPROMET Zagreb, (Simatic PCS7) Coca-Cola Beverages Croatia d.d. - Zagreb LURA PIA d.o.o. - Zagreb Studenac - Lipik Ilianski dijamnat - Sarajevo BiH Bob's - Jastrebarsko Coca-Cola Beverages Croatia d.d. Solin Coca-Cola Beverages Slovenia -貼alec d.d. SLO Coca-Cola Beverages BiH d.d. - Sarajevo, BiH Modicus - Podravski Podgajci Hercegovina vino - Mostar, BiH Terra Production Inija, Srbija Greda Slovenija Renci - Zagreb www.atip.hr
Automation Technology in Industry Plants References in Food & Beverages Industry Plant type: FLAVOURMIX with or without pasteurizer Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 270 8 Flavour mix is used for mixing mountain spring water with syrup concentrate. Input syrup concentration is approximately 65Bx and mixing with water we like to have a concentration of approximately 3Bx. With the dosing pump we add K-sorbidum (preservative) in the mixture of water and syrup. The Flavour Mix device has 5 modules: 1. Deaeration (using vacuum for taking out the oxygen), 2. Preparing K-sorbidum and inline dosing of his preservative 3. Syrup Unit 4. Mixing Unit (main part of the Flavour Mix) 5. Pasteurizer where the beverage will be pasteurized and cooled down to room temperature Main challenge is to keep constant ratio of water and syrup due to some pressure changes in the water or syrup pipe. Keeping constant ratio will guarantee a stable quality of the juice without any huge deviations in the Bx. Also the start-up ramp of both pumps (water and syrup) will guarantee a small deviation of required Bx during the first minute of running the Unit without throwing out to much waste Juice into the drain. Deaeration unit (S1, S2) K-sorbidum preparation (S5) Flavour mix with syrup and water pump (M3, M4) Actual production process values and parameters www.atip.hr
Automation Technology in Industry Plants References in Food & Beverages Industry Installed Flavourmix plants: The Coca-Cola Beverages Croatia d.d. BISTRA The Coca-Cola Beverages Serbia d.d. ROSA The Coca-Cola Beverages Hungary - Zala www.atip.hr

More Related Content

Food beverages plants_eng

  • 1. Automation Technology in Industry Plants References in Food & Beverages Industry Engineering with SIMATIC SCADA and DCS systems, Step7, MicroWin, Logosoft, PCS7, WinCC, WinCC flexible, Protool, S7 Graph, S7 Higraph, Unitronics Plant type: CIP station (cleaning in place) Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 270 10 CIP station is used to clean process units in the Food & Beverages, Chemical and Pharma Industries. In the software we use SFC (sequential function charts) and some PID Loops. Main purpose is to make a flexible and user friendly environment. The operator is able to create own recipes according to the technological requirement. Further the operator can define his own recipe sequence by influencing every process object (motor, valve, control loop) and all other plant parameters and Boolean logic. The number of steps is unlimited and can be easily edited in the Recipe Matrix Editor on the HMI and saved on the MMC card on the HMI panel. Choosing the CIP recipe Main CIP window Recipe parameters Configuration of recipe steps www.atip.hr
  • 2. Automation Technology in Industry Plants References in Food & Beverages Industry Installed CIP plant: The Coca-Cola Beverages - Croatia Zagreb (three line CIP) Bistra Split The Coca-Cola Beverages - Serbia Belgrade (three line CIP) Surdulica The Coca-Cola Beverages - Poland Tylicz (Two line CIP) The Coca-Cola Beverages Romania The Coca-Cola Beverages Bosnia About Podravka-Studenac Lipik About PLIVA - Zagreb Lura Beverages d.d. - Zagreb www.atip.hr
  • 3. Automation Technology in Industry Plants References in Food & Beverages Industry Plant type: EVAPORATING PLANT Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 270 10 Evaporating plants have a broad application in food and chemical industry. They are used for evaporating of fruit juices, milk etc. Evaporating plant has 5 evaporation stages trough which juice flows which will be evaporated (to reduce the amount of water) from 20Bx to 64Bx. In the first stage juice comes with approximately 20Bx, in this stage in the system also steam arrives. After that juice in free fall comes to the bottom of the first stage and then moving on the top of the second column (stage). The steam from the first stage goes to the second stage. In the second stage steam temperature is less (temperature profile from the first to the last stage is in levels of 15属C). In total there are 5 evaporation columns. The main challenge is to control the temperature (with steam-huge time lag) and the flow rate to get the right value of Bx. For example temperature change of 1属C on the first stage will change the amount of Bx in about 90 sec. Additional product which can be caught in the process of evaporation is aroma. In the second stage also the aroma of juice is evaporating and can be caught with the vacuum system into the aroma tank where it will be cooled down in to a fluid state. Evaporating plant Main screen of the Evaporation station Predictive controller Controller set points www.atip.hr
  • 4. Automation Technology in Industry Plants References in Food & Beverages Industry Evaporation station Yahyali Evaporation station Targid Mersin www.atip.hr
  • 5. Automation Technology in Industry Plants References in Food & Beverages Industry Installed Evaporation station plants: YAHALI - Kayseri, Turkey Anadolu Meyve Suyu Impaz, Zajecar, Serbia (reconstruction of Evaporation station) Meykon - ANTHALYA, Turkey Targid - Mersin, Turkey The HIPP - Tibilis, Georgia Jersy - Knja転evac, Serbia www.atip.hr
  • 6. Automation Technology in Industry Plants References in Food & Beverages Industry Plant type: PIPE AND TUNNEL PASTEURIZER Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 170 10 Pasteurizers are used for beverage pasteurization (giving pasteurization units to different product types). The main task is keeping a constant temperature of pasteurization thru the disturbance in the steam system and other disturbances like unwanted plant stops or jams on the pasteurizer or other equipment. Pasteurization goes through some steps and the main challenge is to keep same quality of the end product. Main screen to control the pasteurizer Recipe parameters for 0.25 l beer Pasteurizer set point and process values temperatures Configuration of recipe steps www.atip.hr
  • 7. Automation Technology in Industry Plants References in Food & Beverages Industry 3D picture of the tunnel pasteurizer Temperature profile of the pasteuriser Side view of the pasteurizer www.atip.hr
  • 8. Automation Technology in Industry Plants References in Food & Beverages Industry Installed Pasteur plants: ROTOPROMET Zagreb, (Simatic PCS7) Coca-Cola Beverages Croatia d.d. - Zagreb LURA PIA d.o.o. - Zagreb Studenac - Lipik Ilianski dijamnat - Sarajevo BiH Bob's - Jastrebarsko Coca-Cola Beverages Croatia d.d. Solin Coca-Cola Beverages Slovenia -貼alec d.d. SLO Coca-Cola Beverages BiH d.d. - Sarajevo, BiH Modicus - Podravski Podgajci Hercegovina vino - Mostar, BiH Terra Production Inija, Srbija Greda Slovenija Renci - Zagreb www.atip.hr
  • 9. Automation Technology in Industry Plants References in Food & Beverages Industry Plant type: FLAVOURMIX with or without pasteurizer Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 270 8 Flavour mix is used for mixing mountain spring water with syrup concentrate. Input syrup concentration is approximately 65Bx and mixing with water we like to have a concentration of approximately 3Bx. With the dosing pump we add K-sorbidum (preservative) in the mixture of water and syrup. The Flavour Mix device has 5 modules: 1. Deaeration (using vacuum for taking out the oxygen), 2. Preparing K-sorbidum and inline dosing of his preservative 3. Syrup Unit 4. Mixing Unit (main part of the Flavour Mix) 5. Pasteurizer where the beverage will be pasteurized and cooled down to room temperature Main challenge is to keep constant ratio of water and syrup due to some pressure changes in the water or syrup pipe. Keeping constant ratio will guarantee a stable quality of the juice without any huge deviations in the Bx. Also the start-up ramp of both pumps (water and syrup) will guarantee a small deviation of required Bx during the first minute of running the Unit without throwing out to much waste Juice into the drain. Deaeration unit (S1, S2) K-sorbidum preparation (S5) Flavour mix with syrup and water pump (M3, M4) Actual production process values and parameters www.atip.hr
  • 10. Automation Technology in Industry Plants References in Food & Beverages Industry Installed Flavourmix plants: The Coca-Cola Beverages Croatia d.d. BISTRA The Coca-Cola Beverages Serbia d.d. ROSA The Coca-Cola Beverages Hungary - Zala www.atip.hr