Goratu operation breakup analysis july '14 (1)

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The document contains operation time data from July 14-28 including total operation time, setting time, maintenance time, tooling and programming time, lunch and tea breaks, TPM meetings, delays and waiting times due to quality control and medical works. The total operation time was 8330.5 minutes and setting time was 3934 minutes with delays accounting for 850 minutes and waiting times due to QC and MED totaling 110 minutes.

Self Improvement

DATE Total Operation time Total Setting Time
Total Maintainance
Time
( 1-Operation, 26-Center
drill)
3- Power on, 4- M/C condition
check, 6- Steady setting, 7- Tail
stock Setting, 8- Loading, 9- Header
Setting, 10- Header Trueing, 12-
Header row setting, 13- Header
unloading, 14- Setting of header on
V- Block
21-Maintenance (electrical,
Mechanical)
14-Jul-14 685.5 304 0
15-Jul-14 632.5 337.5 0
16-Jul-14 622.5 462.5 0
17-Jul-14 620 440 0
18-Jul-14 717.5 280 15
19-Jul-14 795 277.5 0
21-Jul-14 655 315 95
22-Jul-14 627.5 392.5 0
23-Jul-14 805 215 92.5
24-Jul-14 752.5 200 187.5
25-Jul-14 710 317.5 0
26-Jul-14 495 225 0
28-Jul-14 212.5 167.5 0
Total 8330.5 3934 390

Tooling & Programing
Time
Lunch & Tea Break TPM Total Delay
11- Tooling & programing,
33- Tool trial
15- Lunch Break, 16- Tea
Break
2- TBT/TPM Meeting, 5-
Bed Cleaning, 25- Training
& Meeting, 28- Machine
Cleaning, 29- Board Update
19- No load, 20- No plan,
22- No operator, 23-
Radiography Test near
M/C, 24- No Power, 31- No
Crane
307.5 93 50 0
190 95 102.5 20
162.5 85 100 0
165 120 65 0
197.5 120 70 30
167.5 120 80 0
160 105 70 0
185 105 90 40
185 105 37.5 0
155 105 40 0
195 105 85 27.5
127.5 45 22.5 15
47.5 45 37.5 0
2245 1248 850 132.5

Waiting due to QC &
MED
17-Waiting for inspection,
18- QC Checking Pending,
30- MED Work
0
62.5
7.5
30
10
0
0
0
0
0
0
0
0
110

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Goratu operation breakup analysis july '14 (1)

1. DATE Total Operation time Total Setting Time Total Maintainance Time ( 1-Operation, 26-Center drill) 3- Power on, 4- M/C condition check, 6- Steady setting, 7- Tail stock Setting, 8- Loading, 9- Header Setting, 10- Header Trueing, 12- Header row setting, 13- Header unloading, 14- Setting of header on V- Block 21-Maintenance (electrical, Mechanical) 14-Jul-14 685.5 304 0 15-Jul-14 632.5 337.5 0 16-Jul-14 622.5 462.5 0 17-Jul-14 620 440 0 18-Jul-14 717.5 280 15 19-Jul-14 795 277.5 0 21-Jul-14 655 315 95 22-Jul-14 627.5 392.5 0 23-Jul-14 805 215 92.5 24-Jul-14 752.5 200 187.5 25-Jul-14 710 317.5 0 26-Jul-14 495 225 0 28-Jul-14 212.5 167.5 0 Total 8330.5 3934 390

2. Tooling & Programing Time Lunch & Tea Break TPM Total Delay 11- Tooling & programing, 33- Tool trial 15- Lunch Break, 16- Tea Break 2- TBT/TPM Meeting, 5- Bed Cleaning, 25- Training & Meeting, 28- Machine Cleaning, 29- Board Update 19- No load, 20- No plan, 22- No operator, 23- Radiography Test near M/C, 24- No Power, 31- No Crane 307.5 93 50 0 190 95 102.5 20 162.5 85 100 0 165 120 65 0 197.5 120 70 30 167.5 120 80 0 160 105 70 0 185 105 90 40 185 105 37.5 0 155 105 40 0 195 105 85 27.5 127.5 45 22.5 15 47.5 45 37.5 0 2245 1248 850 132.5

3. Waiting due to QC & MED 17-Waiting for inspection, 18- QC Checking Pending, 30- MED Work 0 62.5 7.5 30 10 0 0 0 0 0 0 0 0 110

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Goratu operation breakup analysis july '14 (1)

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