This document outlines areas of expertise, tools used, and expected results for lean manufacturing consulting. It discusses expertise in areas like quality control, production planning, and cost analysis. Tools used include 5S, value stream mapping, bottleneck analysis, and total productive maintenance. Expected results are improved sales, reduced costs, optimized resources, reduced downtime, and a more efficient, effective, and productive system through a 10-step implementation approach.
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4. Marketing` Sales Branding
Supply Chain
Management
Maintenance Quality control
Health and
safety
Production
Planning
Store
Human
Resource
Project
Management
Data Analysis
Performance
Management
System
Design and
Development
Cost / Profit
Analysis
Cost
Management Training
Area of Expertise
5. ISO
Consultation
Lean Practice 7 QC Tool 5 S
Kaizen Kanban
Hoshin
Kinery
Jidoka
Automation
SWOT SQC / SPC
Value Stream
Mapping
Spaghetti
Diagram
Bottleneck
Analysis
KPI / KRA GEMBA Poka-yoke
Standard
work
JIT
Visual
Factory
Haigunka
TPM SMED
Tool Used
6. Improved Sales,
Profit & Brand
Image
Reduce Machine
down time
Target Oriented
work
Planned work
Systematic work
with Minimal
involvement of
Top Management
Reduced Down
time
Easy to train staff
with systematic
work
Reduced cost
Optimised
Resources
Easy Reporting
System
Analysis based
Decision
Better culture
Quick
ReponseTeam
Improved
Efficiency,
Effectiveness,
Productivity
Scheduled work
System for Easy to
Train People
Reduced
inventory
Proactive System
instead of
Reactive
Result You can Expect
7. Gap analysis
Identification of Existing system
Deficiency report preparation
Proposed Future system and Approval
Preparation for Implementation
Kick off meeting
Routine implementation verification of
the expectation
Modification in system if required
Modification in system if required
Execution of strategy and verification of
the expectation
10 Step Approach for Assured Result