This checklist has been developed to provide guidance on hazard identification in industrial workplaces. It is confined to
questions that can be answered by by careful observation. It is therefore not all inclusive in coverage. Answers that do not
comply with the preset ones () indicate problem areas, which should receiver further attention. Further investigation may be
required to assess risks and make a decision on whether corrective measures are required.
Checklist item changes specific to industry indicated in italics.
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Hazard identification checklist
1. HAZARD IDENTIFICATION CHECKLIST
This checklist has been developed to provide guidance on hazard identification in industrial workplaces. It is confined to
questions that can be answered by by careful observation. It is therefore not all inclusive in coverage. Answers that do not
comply with the preset ones () indicate problem areas, which should receiver further attention. Further investigation may be
required to assess risks and make a decision on whether corrective measures are required.
Checklist item changes specific to industry indicated in italics.
FACILITY NAME AND LOCATION DATE
EVALUATION CONDUCTED BY
WORK AREA INSPECTED
Area Yes No Comments/Action
1 General Lighting
1.1 Are light fittings clean and in good condition?
1.2 Is the work area well lit?
1.3 Is there direct/reflected glare or shadow?
2 Walkways/Floors
2.1 Are floor surfaces even and uncluttered?
2.2 Are floor surfaces dry and clean?
2.3 Are walkways clearly and adequately marked?
2.4 Are walkways free from obstructions?
2.5 Are there unguarded/inadequately covered floor openings (e.g. stairway
floor openings, pit/trap door openings)?
2.6 Are railings provided at open-sided floors/platforms and at stairs with more
than three risers?
2.7 Do stairs have uniform riser height and tread width?
2.8 Are stairways in good condition with standard railing provided for every
flight having four or more risers?
2.9 Are working platforms at higher levels provided with handrails and toe
boards?
2.10 Are stand mats, platforms, or similar protection provided to protect
employees from wet floor in wet processes
Page 1 This checklist was completely created by Sri Ramachandra Medical College & Research Institute, Chennai, India, Department of Environmental Health Engineering.
It was revised by N Wagner. Last revision: July 2009
2. HAZARD IDENTIFICATION CHECKLIST
3 Ladders
3.1 Are ladders free from splinters, sharp edges, decay?
3.2 Are rungs of ladders uniformly spaced and in good condition?
4 Facilities and Housekeeping
4.1 Is safe drinking water available in the work area?
4.2 Are adequate numbers of toilets and urinals available?
4.3 Are toilets clean and provided with soap for handwashing?
4.4 Is a separate, comfortable, and hygienic place available for dining and rest?
4.5 Are covered metal waste cans used for oily and paint soaked waste? Are
they emptied daily?
4.6 Are paint spray booths, dip tanks, etc. and their exhaust ducts cleaned
regularly?
4.7 Is there planned as well as preventive maintenance practiced?
5 Physical Hazards
5.1 Are workers exposed to noise?
5.2 Are workers exposed to vibration?
5.3 Are workers exposed to heat stress?
5.4 Is there a risk of workers being exposed to UV or infrared radiation?
5.5 Are lasers being used in the workplace?
5.6 Are radioactive materials present in the workplace?
5.7 Are workers exposed to abnormal pressure?
6 Ergonomic Observations
6.1 Do the jobs involve high rates of repetitive motion?
6.2 Do workers have to adopt awkward postures (e.g. squatting, crouching,
reaching above shoulder height)?
6.3 Do workers have to maintain the same posture for extended periods of
time?
6.4 Are workers involved in manual lifting, carrying, pushing or pulling
operations (of heavy loads)?
6.5 Is there adequate workspace around machines?
7 Machinery and Machine Guarding
7.1 Are all controls and displays clearly and permanently marked to show their
purpose?
7.2 Are all machines or operations that expose workers to rotating parts, pinch
points, flying chips, particles or sparks adequately guarded?
Page 2 This checklist was completely created by Sri Ramachandra Medical College & Research Institute, Chennai, India, Department of Environmental Health Engineering.
It was revised by N Wagner. Last revision: July 2009
3. HAZARD IDENTIFICATION CHECKLIST
7.3 Are mechanical power transmission belts guarded?
7.4 Are guards affixed to machines or secured to prevent displacement?
7.5 Are emergency stop arrangements (e.g. emergency stop buttons, grab
wires) readily accessible at all machines?
7.6 Are hand tools in good repair?
7.7 Are portable powered hand tools provided with circuit breakers?
7.8 Are safety devices tested regularly and frequently?
8 Electrical Hazards
8.1 Are there broken or unsecured wires and cables?
8.2 Are all switch boxes and distribution boxes closed with covers and in good
condition?
8.3 Are all cable trenches covered properly and cables in cable trays secured
properly
8.4 Are all connections and electrical devices earthed?
9 Hazardous Materials & Chemical Safety
9.1 Are all containers for hazardous substances clearly and permanently
labelled?
9.2 Are gases, vapours, mists or dusts released to the work environment (in
harmful concentrations)?
9.3 Are all flammable liquids kept in covered and appropriate containers when
not in actual use?
9.4 Is there a risk of gases, vapours, fumes or mists or dusts forming explosive
atmospheres?
9.5 Are No Smoking signs posted in areas for storage and use of
flammable/combustible materials?
9.6 Are clean up kits available for removal of spilt chemicals?
9.7 Are Material Safety Data Sheets available?
9.8 Is a proper, adequate storage of chemicals guaranteed? (complete
equipment, segregation, etc.)
9.9 Is there a storage of incompatible chemicals excluded?
9.10 Is there sufficient number of appropriate fire extinguisher available?
9.11 Is the storage area under surveillance?
10 Gas Cylinders
10.1 Are gas cylinders stored in an upright position?
10.2 Are gas cylinders secured from damage and being knocked over?
Page 3 This checklist was completely created by Sri Ramachandra Medical College & Research Institute, Chennai, India, Department of Environmental Health Engineering.
It was revised by N Wagner. Last revision: July 2009
4. HAZARD IDENTIFICATION CHECKLIST
10.3 Are valve protection caps provided and kept on gas cylinders while these are
not in use?
10.4 Do gas cylinders show obvious signs of defects, deep rusting, or leakage?
10.5 Are empty gas cylinders stored separately from full ones and named MT?
10.6 Are portable gas cylinders mounted on an appropriate trolley?
11 Material Handling
11.1 Are all lifting appliances and the loose gears (shackles, rings, hooks etc.)
marked with their safe working load?
11.2 Are wire ropes, chains, slings etc. in good condition?
11.3 Is the material carried properly secured?
11.4 Are the proper slings put to use?
12 Personal Protective Equipment
12.1 Do workers wear the required personal protective equipment?
12.2 Is the PPE adequate to the risk?
13 Heights and Confined Space
13.1 Are workers required to work at heights?
13.2 Are workers at risk of being hit by falling objects?
13.3 Do workers have to enter confined spaces?
13.4 Are forklift trucks plying the workplace?
13.5 Are there any loan workers posted (contractors?
14 First Aid, Fire and Emergency Preparedness
14.1 Are first aid kits readily available, well stocked and clean?
14.2 Are emergency phone numbers displayed at first aid kits and at telephones?
14.3 Are trained personnel to render first aid available at all times?
14.4 If there are emergency eyewashes or showers, are these facilities
unobstructed and in good operating condition?
14.5 Are suitable fire extinguishers available and accessible for all fire hazards in
the workplace?
14.6 Are fire extinguishers regularly serviced?
14.7 Are fire doors and shutters unobstructed and in good operating condition?
14.8 Are there sufficient fire exits to ensure prompt escape in case of
emergency?
14.9 Are fire exits clearly marked and readily accessible?
14.10 Can exit doors be effortlessly opened?
14.11 Are first aid and fire equipment signs posted?
Page 4 This checklist was completely created by Sri Ramachandra Medical College & Research Institute, Chennai, India, Department of Environmental Health Engineering.
It was revised by N Wagner. Last revision: July 2009
5. HAZARD IDENTIFICATION CHECKLIST
14.12 Is emergency lighting in good operating condition?
14.13 Are there fire and evacuation drills carried out?
14.14 Is there an appropriate number of employees trained in the correct use of
fire extinguisher?
15 Safety Management
15.1 Are there work/safety instructions implemented and displayed?
15.2 Are safety inspections/audits carried out?
15.3 Is there a system for accident investigations (records & statistics)
implemented?
15.4 Is there an effective system to communicate hazards throughout the
company?
15.5 Are work permits concerning hazardous operations obligatory?
16 Biological Hazards
16.1 Do workers work with infectious material such as needles, biological waste,
blood or other body fluids?
16.2 Is there an intensive contact with the general public (e.g. at a teller or
reception)
16.3 Is there the possibility of cuts and sticks?
16.4 Do workers work with soil, garbage, mold, rotten food, biomedical waste?
Notes
Page 5 This checklist was completely created by Sri Ramachandra Medical College & Research Institute, Chennai, India, Department of Environmental Health Engineering.
It was revised by N Wagner. Last revision: July 2009