Reverse Osmosis technology
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The document provides an acknowledgement and thanks section for an internship project on reverse osmosis water purification. It thanks several people who helped and supported the project, including supervisors from Hindustan Unilever and professors from PSG Institute of Management.
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Reverse Osmosis technology
- 2. ACKNOWLEDGEMENTS To prepare this text, several people have helped me. It is my pleasure to express my gratitude to all of them. First of all I want to thank Mr.A.Sathish Kumar, TSO, Hindustan unilever-Water Div, Krishnagiri, who gave me the opportunity to do internship in one of the world’s prestigious organization. My grateful thanks to Mr.J.Samson Selvakumar, TSO, Hindustan unilever-Water Div, Coimbatore, who initiated and encouraged me to prepare this text. Mr.Sesha, CCO, Hindustan unilever-Water Div, Coimbatore, who directed me in the right path to prepare this text. I am grateful to him. My sincere thanks to Mr.R.Sridhar, Symphony Supervisor, Hindustan unilever-Water Div, Coimbatore, for training me and giving me a wonderful experience. I thank him for answering my queries patiently. Last but not least my hearty thanks to Dr.R.Nanda Gopal, Director, PSG Institute Management. and Deepa Ranganathan Assistant Professor PSG Institute of Management. Saravanan Ragothaman +91-9003881369 saravanan035@gmail.com
- 3. A Reference text for PWE, Pureit PSG Institute of Management Coimbatore - 641 004
- 4. REVERSE OSMOSIS INTRODUCTION: Water is a one of the basic needs for human being. Without water, human being cannot survive. But the reason for 90% of disease is drinking of unpurified water. This project helps to understand the overall process of RO purifier and how it helps to prevent waterborne diseases. Why should we purify water? If you see the condition of water in reservoir you won’t drink that water. The figure below shows how the water are being stored in dam. Before distributing water for potable purpose they just added chlorine into water. It is called chlorinating by-products, also known as "chlorinated hydrocarbons" or trihalomethanes (THM's). Most THM's are formed in drinking water when chlorine reacts with naturally occurring substances such as decomposing plant and animal materials. But the chlorine must be added at a certain ratio about 0.05 ml for a liter of water. Health officials doesn’t concerned the ratio level and mixed it with water as their wish. This excess of chlorine can cause odor and change the taste of water. So most of the people would vomit after drinking this chlorinated water. It also cause stomach pain and risk for certain types of cancer is now being correlated to the consumption of chlorinated drinking water. The President's Council on Environmental Quality states that "there is increased evidence for an association between rectal, colon and bladder cancer and the consumption of chlorinated drinking water." Methods in Water Treatment:
- 5. We can treat Water in two ways. They are,  Purification of existing potable water  Converting Non potable water into purified potable water Purification of existing potable water: In this type of water treatment the water which is going to purify, doesn’t contain excess salts. The TDS level of this type of water is normally below 200 ppm. But it contains other impurities like Bacteria’s, Viruses and other micro organisms. So this type of water purification system used to remove the above microorganisms. Converting Non potable water into purified potable water: In this type of water treatment the water which is going to purify, contains excess salts. The TDS level of this type of water is normally above 200 ppm. It also contains other impurities like Bacteria’s, Viruses and other micro organisms. So this type of water purification system used to remove salt as well as above microorganisms. We use RO technology for this type of water treatment.RO technology converts salt water into potable water. In this book we will have a depth look about RO. RO: RO stands for Reverse Osmosis. Before going to look about RO, we are just going to see what the concept of osmosis is. Osmosis is a natural phenomenon in which any diluted/light solution tends to move towards a concentrated/heavy solution. In a simple words Osmosis is the natural tendency of water with a low concentration of dissolved particles (pure water) to move across a semi-permeable membrane to an area of water with a high concentration of dissolved particles (water with high TDS). Still if u have any problems to understand osmosis process just have a look on the below image. In this image, The nails have attracted towards magnet. How it is happened? The magnet has high concentration than the nail. The low concentrated nails attracts towards the highly concentrated magnet. The same concept used in osmosis process.
- 6. For example we all know that honey has higher concentration than the normal water(contains solids). When we put these two solutions in a single vessel by separating it using a membrane then the water alone (low concentration) moves towards the honey (high concentration). Membrane: Membrane is a heart of RO purifier. Membrane is nothing but a thin, film-like structure that contains number of tiny pores which separates two fluids. It acts as a selective barrier, allowing some particles or chemicals to pass through, but not others. The size of hole is about 0.0001 Microns. The symbolic representation of micron is μ. One micron is 0.000001 meter. The average width of human being hair is generally 100 μm (varies between 70 -120 μm). Just imagine , if you slice vertically human hair into 100 pieces, that one part is one micron. Again if u slices that one part of human hair into 10000 pieces, that piece only can pass through RO membrane. From that we can conclude that even we can’t imagine pore size of RO membrane. It’s very very smallest one.
- 7. An Experiment of Osmosis and Reverse Osmosis between Two Solutions: The figure shows there are two solutions named Dilute solution and Concentrated solution have taken in two glass vessels. Dilute solution has low concentration and concentrated solution has high concentration and the membrane has placed exactly between two solutions.
- 8. Fig. 1: Initially there was high level of dilute solution and low level of concentrated solution. As stated in earlier, due to Osmosis process, dilute solution is trying to move through membrane towards concentrated solution. But membrane will allow only water (H2O) and act as a barrier for other molecules. Therefore the water (H2O) in the dilute solution is moving continuously to concentrated solution. Fig. 2: After a while the water gets arrived to concentrated solution side and other molecules like viruses, bacteria’s stays in dilute solution side. So the level of concentration solution gets increased. The important thing is Osmosis process happened automatically without any external force. But Reverse Osmosis requires external pressure. 4
- 9. Fig. 3: After Osmosis process, we have to apply external pressure on concentrated solution side to achieve Reverse Osmosis process. Due to high level pressure on top of the concentrated solution side the contents inside the concentrated solution like water, salt, virus and bacteria and other impurities try to escape to dilute solition side through membrane. But membrane allows only water and keeps other contents in concentrated solution side. This process continuously happen until the pressure level equals to level increased in concentrated solution. Fig. 4: Then finally we will get the figure as same as fig. 1. After Osmosis we may remove the waste water from dilute solution side and can do Reverse Osmosis process. If we do like this way, we can get purified potable water in dilute solution side at the end of process. Process inside Membrane: Major Parts in Membrane: There are six parts in membrane. These are,  Outer Wrap  Feed Channel Spacer  Membrane  Permeate Collection Material  Perforate Central Tube  Anti Telescoping Device Outer Trap: It is the outer layer of membrane. It is made by . Feed Channel Spacer: The figure shows outer trap and feed channel spacer.
- 10. It is used to facilitate gap to pass water inside spiral wound membrane element. The water passes only through feed channel spacer. The figure shows the inner structure of feed channel spacer.
- 11. After entering feed solution into feed channel spacer, the waste water inside the feed solution gets move straightly and gets out as a waste water. Membrane: Membrane is placed next to feed channel spacer. The water inside the feed solution can only pass through the cavity of membrane and rest of feed solution gets out as waste water. Permeate Collection Material:
- 12. It is placed next to membrane and it collects the water from membrane. Perforate Central Tube: The end of Permeate Collection Material is connected to Perforate Central Tube. Therefore, finally it carries potable water and its output connected to device tap. Anti Telescoping Device: Longitudinal extension and consequent destruction of spirally wound membrane modules arranged in paired axial alignment within a pressure vessel of an ultra filtration unit are prevented by a pair of end-cap anti-telescoping devices (ATD's) Overview Process: Feed solution containing ions, organics and impurities like microorganism, salt etc. is fed into the spiral wound membrane element. In output side there are two types named permeate and concentrate. Permeate part carrying pure water and concentrate part carrying brine and other impurities.
- 13. The above figure shows how Water molecules get separate from other molecules (salt, micro organic etc.).The feed channel spacer allows to pass feed solution. But the outside of feed channel spacer covered by membrane. The membrane has number of holes size about 0.0001 μm. So the water can only escape through that hole and other particles passes straightly and getting out as waste water .