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Hydraulic pressure valves

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Vaibhav Pathak

it is about pressure valves used in hydraulic circuits and its types as well.Its analogy with the electrical circuit.

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PRESSURE VALVES VAIBHAV PATHAK B.TECH 4 YEAR MECHANICAL 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 1
4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 2 CONTENTS 1. INTRODUCTION 2. IMPORTANT TERMINOLOGIES 3. SIMPLE PRESSURE-RELIEF VALVE 4. PRESSURE-REDUCING VALVE 5. CONCERNED VEDIO
The pressure valve (PV) is a type of valve used to control or limit the pressure in a system or which can build up for a process upset, instrument or equipment failure, or fire. The pressure is relieved by allowing the pressurized fluid to flow from an auxiliary passage out of the system. The relief valve is designed or set to open at a predetermined set pressure to protect pressure vessels and other equipment from being subjected to pressures that exceed their design limits. When the set pressure is exceeded, the relief valve becomes the "path of least resistance" as the valve is forced open and a portion of the fluid is diverted through the auxiliary route. Pressure-relief valves limit the maximum pressure in a hydraulic circuit by providing an alternate path for fluid flow when the pressure reaches a preset level 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 3 INTRODUCTION
A pressure valve is similar to a fuse in an electrical system. When circuit amperage stays below the fuse amperage, all is well. When circuit amperage tries to exceed fuse amperage, the fuse blows and disables the circuit. Both devices protect the system from excess pressure/current by keeping it below a preset level. The difference is that when an electrical fuse blows, it must be reset or replaced by maintenance personnel before the machine cycles again. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 4
4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 5
IMPORTANT TERMINOLOGIES ?Set Pressure : The inlet gauge pressure at which the pressure relief device is set to open under service conditions. ?Closing Pressure : The value of decreasing inlet static pressure at which the valve disc reestablishes contact with the seat or at which lift becomes zero as determined by seeing, feeling or hearing. ?Blowdown : The difference between the set pressure and the closing pressure of a pressure relief valve, expressed as a percentage of the set pressure or in pressure units.
?Overpressure : The pressure increase over the set pressure of the relieving device. Overpressure is expressed in pressure units or as a percentage of set pressure. Overpressure is the same as Accumulation only when the relieving device is set to open at the maximum allowable working pressure of the vessel. ?Coefficient of Discharge : The coefficient of discharge is used for calculating flow through a pressure relief device. ?C.D.T.P. : The pressure at which a pressure safety valve is adjusted to open on the test stand. The cold differential test pressure includes corrections for the service conditions of pressure or temperature or both.
SIMPLE PRESSURE-RELIEF VALVE The most widely used type of pressure control valve is the pressure-relief valve because it is found in practically every hydraulic system. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 8
It is normally a closed valve whose function is to limit the pressure to a specified maximum value by diverting pump flow back to the tank. A poppet is held seated inside the valve by a heavy spring. When the system pressure reaches a high enough value, the poppet is forced off its seat. This permits flow through the outlet to the tank as long as this high pressure level is maintained 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 9
PRESSURE-REDUCING VALVE The second type of valve is a pressure- reducing valve. This type of valve (which is normally open) is used to maintain reduced pressures in specified locations of hydraulic systems. It is actuated by downstream pressure and tends to close as this pressure reaches the valve setting. A pressure-reducing valve uses a spring- loaded spool to control the downstream pressure. If the downstream pressure is below the valve setting, the fluid flows freely from the inlet to the outlet. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 10
When the outlet (downstream) pressure increases to the valve setting, the spool moves to the right to partially block the outlet port. Just enough flow is passed to the outlet to maintain its preset pressure level. If the valve closes completely, leakage past the spool causes downstream pressure to build up above the valve setting. This is prevented from occurring because a continuous bleed to the tank is permitted via a separate drain line to the tank. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 11
4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 12

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Hydraulic pressure valves

  • 1. PRESSURE VALVES VAIBHAV PATHAK B.TECH 4 YEAR MECHANICAL 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 1
  • 2. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 2 CONTENTS 1. INTRODUCTION 2. IMPORTANT TERMINOLOGIES 3. SIMPLE PRESSURE-RELIEF VALVE 4. PRESSURE-REDUCING VALVE 5. CONCERNED VEDIO
  • 3. The pressure valve (PV) is a type of valve used to control or limit the pressure in a system or which can build up for a process upset, instrument or equipment failure, or fire. The pressure is relieved by allowing the pressurized fluid to flow from an auxiliary passage out of the system. The relief valve is designed or set to open at a predetermined set pressure to protect pressure vessels and other equipment from being subjected to pressures that exceed their design limits. When the set pressure is exceeded, the relief valve becomes the "path of least resistance" as the valve is forced open and a portion of the fluid is diverted through the auxiliary route. Pressure-relief valves limit the maximum pressure in a hydraulic circuit by providing an alternate path for fluid flow when the pressure reaches a preset level 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 3 INTRODUCTION
  • 4. A pressure valve is similar to a fuse in an electrical system. When circuit amperage stays below the fuse amperage, all is well. When circuit amperage tries to exceed fuse amperage, the fuse blows and disables the circuit. Both devices protect the system from excess pressure/current by keeping it below a preset level. The difference is that when an electrical fuse blows, it must be reset or replaced by maintenance personnel before the machine cycles again. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 4
  • 5. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 5
  • 6. IMPORTANT TERMINOLOGIES ?Set Pressure : The inlet gauge pressure at which the pressure relief device is set to open under service conditions. ?Closing Pressure : The value of decreasing inlet static pressure at which the valve disc reestablishes contact with the seat or at which lift becomes zero as determined by seeing, feeling or hearing. ?Blowdown : The difference between the set pressure and the closing pressure of a pressure relief valve, expressed as a percentage of the set pressure or in pressure units.
  • 7. ?Overpressure : The pressure increase over the set pressure of the relieving device. Overpressure is expressed in pressure units or as a percentage of set pressure. Overpressure is the same as Accumulation only when the relieving device is set to open at the maximum allowable working pressure of the vessel. ?Coefficient of Discharge : The coefficient of discharge is used for calculating flow through a pressure relief device. ?C.D.T.P. : The pressure at which a pressure safety valve is adjusted to open on the test stand. The cold differential test pressure includes corrections for the service conditions of pressure or temperature or both.
  • 8. SIMPLE PRESSURE-RELIEF VALVE The most widely used type of pressure control valve is the pressure-relief valve because it is found in practically every hydraulic system. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 8
  • 9. It is normally a closed valve whose function is to limit the pressure to a specified maximum value by diverting pump flow back to the tank. A poppet is held seated inside the valve by a heavy spring. When the system pressure reaches a high enough value, the poppet is forced off its seat. This permits flow through the outlet to the tank as long as this high pressure level is maintained 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 9
  • 10. PRESSURE-REDUCING VALVE The second type of valve is a pressure- reducing valve. This type of valve (which is normally open) is used to maintain reduced pressures in specified locations of hydraulic systems. It is actuated by downstream pressure and tends to close as this pressure reaches the valve setting. A pressure-reducing valve uses a spring- loaded spool to control the downstream pressure. If the downstream pressure is below the valve setting, the fluid flows freely from the inlet to the outlet. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 10
  • 11. When the outlet (downstream) pressure increases to the valve setting, the spool moves to the right to partially block the outlet port. Just enough flow is passed to the outlet to maintain its preset pressure level. If the valve closes completely, leakage past the spool causes downstream pressure to build up above the valve setting. This is prevented from occurring because a continuous bleed to the tank is permitted via a separate drain line to the tank. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 11
  • 12. 4/19/2017 VAIBHAV PATHAK, MECHANICAL ,B.TECH 4th YEAR 12