Digital Enterprise: Industry 4.0
2 likes1,366 views
This document discusses the progression from Industry 1.0 to the emerging Industry 4.0. It summarizes that Industry 4.0 will utilize cyber-physical systems, vertical and horizontal integration, the Internet of Things, autonomous robots, big data and analytics, cloud computing, and augmented reality. It provides examples of early Industry 4.0 implementations in Germany, China, the US, and Finland. The document also discusses opportunities and challenges for Turkey regarding Industry 4.0 and looks beyond to concepts like open innovation, additive manufacturing, and disruptive innovation enabled by emerging technologies.
Digital Enterprise: Industry 4.0
- 1. ON THE WAY TO INDUSTRY 4.0 : DIGITAL ENTERPRISE Ali R脹za Ersoy Mar, 2016 v2.0
- 2. GOOGLE TRENDS First assembly line Cincinnati USA, 1870
- 3. HISTORY?
- 4. FIRST INDUSTRIAL REVOLUTION Mechanical Steam Power First mechanical loom Doncaster England, 1784 Photograph Source : http://etc.usf.edu/clipart/79800/79831/79831_powerloom.htm
- 5. SECOND INDUSTRIAL REVOLUT聴ON Electrical Energy First assembly line Cincinnati USA, 1870 Photograph Source : http://www.thinglink.com/scene/477884074095017986
- 6. THIRD INDUSTRIAL REVOLUTION Electronic and IT Systems Programmable Logic Controller (PLC) 1969 Photograph Source : http://electrical-engineering-portal.com/when-we-started-to-use- plcs-after-all
- 7. WHY 4th?
- 8. EAST MANUFACTURING OVERWHELMING WEST Industrial products sales Source VDMA Billion 2006 2011 EU (27) 550 620 China 170 580 USA 280 280 Germany 190 220 Russia 10 15
- 9. SHORTEN TIME TO MARKET Shorter innovation cycles More complex products Smaller lots
- 10. INCREASE FLEXIBILITY Individualized production Volatile markets Max. automation
- 11. BOOST EFFICIENCY More with less Energy efficiency Robots for redundant actions More flexible and coherent processes
- 12. WHEN?
- 13. INDUSTRIE 4.0 2011 Hannover Fair 2012 German Federal Goverment 2013 April German Country Strategy 2014 February Siemens Turkey Press Launch 2015 Hannover Fair motto 2016 Davos WEF motto
- 14. HOW?
- 15. CYBER - PHYSICAL SYSTEMS Digital 3D simulation of factories, manufacturing lines and human Digital 3D simulation of products All on PLM-Product Lifecyle Management systems Bits and atoms Photograph Source : http://www.fabricatingandmetalworking.com/2013/09/standing- on-the-edge/
- 16. Animation 16
- 17. VERTICAL & HORIZONTAL INTEGRATION Vertical: Marketing, Sales, Planning, Production (PLM, ERP, MES/MOM) Horizontal: Raw Material, Suppliers, Producers, Logistics, Distributers, Customers, Recycling No hierarchy, all distributed
- 18. IOT INTERNET OF THINGS (&SERVICES &HUMAN &EVERYTHING) Connected things will double to 28 billion by 2020, human to 7,7 billion Unique ID for every material, machine, product and human End-to-end digital process info from raw material to recycle Communicating, analyzing data, predict failure, configure trouble shooting Adapt to changes
- 19. AUTONOMOUS ROBOTS Learning from other robots and humans Multi programmable Great capabilities H2M, M2H, New:M2M Self testing and repairing
- 20. 息 Siemens AG 2015 Page 20 Siegfried Russwurm, Member of the Managing Board of Siemens AGJune 9, 2015
- 21. Increase of data from 2010 to 2020 50fold 20202010 Overall data Big Data And Analytics - aaaa 0101001101101001011001010110110101100101011011100111001100 1000000110100101110011001000000110000100100000011001110110 1100011011110110001001100001011011000010000001110000011011 1101110111011001010111001001101000011011110111010101110011 0110010100100000011001100110111101100011011101010111001101 1010010110111001100111001000000110111101101110001000000111 0100011010000110010100100000011000010111001001100101011000 0101110011001000000110111101100110001000000110010101101100 0110010101100011011101000111001001101001011001100110100101 1000110110000101110100011010010110111101101110001011000010 0000011000010111010101110100011011110110110101100001011101 0001101001011011110110111000100000011000010110111001100100 0010000001100100011010010110011101101001011101000110000101 1011000110100101111010011000010111010001101001011011110110 1110001011100010000001001111011011100110010100100000011011 1101100110001000000111010001101000011001010010000001110111 0110111101110010011011000110010010010010011100110010000001 1011000110000101110010011001110110010101110011011101000010 0000011100000111001001101111011001000111010101100011011001 0101110010011100110010000001101111011001100010000001100101 0110111001100101011100100110011101111001001011010110010101 10,000 20,000 30,000 40,000 Data created only in 2000 was more than in 25 million years Many different sources (robots, automation software, even unfinished products) Must for real-time decision making BIG DATA AND ANALYTICS
- 22. THE CLOUD 35 % of data in Cloud by 2020 Cloud based solutions Smart applications
- 23. AUGMENTED REALITY Manufacturing instructions Real-time reports, messages Quality checks with camera Emergency directives
- 24. CYBER- SECURITY More comprehensive security framework Increased communication can cause access problems Vulnerable to cyberattacks Data privacy is critical
- 25. WHAT @WORLD?
- 26. GERMANY: SIEMENS AMBERG FACILITY 1000+ product variants 1Million products monthly Only 25% performed by humans Quality 99.9988 %
- 27. CHINA 20 % of the world's Made in China 2025 Goal : 40% by 2020 70% by 2025
- 28. Industrial Internet Advanced IT and communication sector is advantage Advanced Manufacturing National Program of the US Department of Commerce USA
- 29. FINLAND Silicon Valley of: Industry 4.0 Internet in manufacturing: 44% Employment in high-tech 8%
- 30. WHAT@TURKEY
- 31. TODAY Between 2.0-3.0 Ministry of Science, Industry and Technology meeting on Dec. 09, 2015 Workshop on Jan. 16-17, 2016 Science and Technology High Councils decision on Feb. 23, 2016 Government: Ready for I 4.0 in Autumn 2016 Photograph Source : http://fotogaleri.egebirlik.org.tr
- 32. WWW. ENDUSTRI40 .COM Turkeys Platform for: Information Discussion Library Events Best Practice Know-how exchange Come and be a partner
- 33. TOMORROW Industry 4.0 Turkey Platform Industry 4.0 Country Strategy Eurasia Hub of Manufacturing From technology user to innovator Middle Income Trap
- 34. WHAT@NEXT
- 35. INVESTMENT Germany: 40 B Europe: 140 B p.a till 2020 3.3 % of sales Source : pwc
- 36. REVENUE GROWTH New complex products New customized products Growth of 2-3% sales Germany : 30 B Europe : 110 B p.a Source : pwc
- 37. EMPLOYMENT 6% increase Highly skilled people needed IT and Mechatronics experts replacing low skilled laborers Source : BCG
- 38. GOVERNMENTS Establish a Country Platform Workout, approve and launch Country Strategy Review school curricula, university programs Incentivize R&D programs, high-tech manufacturing Provide a good technology infrastructure Photograph Source : https://www.tbmm.gov.tr/develop/owa/tbmm_internet.anasayfa
- 39. RESEARCHERS Work on intl standards Focus on university industry collaboration models Mentoring students about cross discipline studies like mechatronics
- 40. TECHNOLOGY SUPPLIERS Concentrate on future-tech Inform about Industry 4.0 Collaborate with each other Implement new business models, organizational structures fit to digital world
- 41. MANUFACTURERS Need to fully understand customer requirements Develop a strategy for technological improvement Implement new business models, organizational structures fit to digital world 35
- 42. WHAT@BEYOND
- 43. OPEN Open Innovation Open Design Open Software Open Hardware Open Organization Open Production Open Capital
- 44. MAKERS MOVEMENT At home Ingeneunity, Sharing, Self Learning Production instead consuming Self proto-typing
- 45. ADDITIVE MANUFACTURING 3D scanning and 3D printing First 3D printer borned in 2015 Skull and vane already in use 10 houses in 3 days Siemens TR & Dar端afaka Robots Club - 2015 NASA Award
- 46. DISRUPTIVE INNOVATION Today cars: 5 % at work Google car: 95 % Robots are producing robots
- 47. LIGHT OUT FACTORIES Highly automated robots No need for light, food etc. Somewhere in desert Controlled remotely
- 49. THANK YOU...