A 5-year-old male patient presented with fever, cough and expectoration. Chest x-rays showed consolidation in the left middle and lower lung zones initially. Follow up x-rays 4 days later revealed no lung abnormalities but detected an expansile bony lesion of the right 3rd rib. Differential diagnoses for expansile rib lesions in pediatric patients were provided, including both benign conditions like fibrous dysplasia, aneurysmal bone cyst, and neurofibromatosis, as well as malignant conditions such as Ewing sarcoma. Proper diagnosis and timely treatment of rib lesions are important given the risk of malignancy.