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Introduction to Project Management
Malcolm Kear
EFTS/EODI Training Programme
Wednesday, 10 June 2009
Course Objectives
 To provide participants with:
 An awareness of the importance of applying good
practice Project Management in projects of any size.
 An understanding of essential elements, including the
Leadership Role of the Project Manager, Project
Planning, Risk Management and Stakeholder
Engagement.
 An understanding of the principle elements of design
control to be applied within projects at Culham.
Culham Challenges
 What are the particular technical challenges
facing projects at Culham?
 Research environment
 requirements may be hard to define and may change
 producing one or a few items rather than production line
 Uncertainties of leading edge R&D 
 solutions may have to be developed, including possibly new
technologies
 first of a kind so planning and estimating is difficult
 Need to balance the desire to get maximum
performance versus achieving acceptable
reliability/availability
Culham Challenges
 What are the particular management challenges
facing projects at Culham?
 Requirements hard to define and may evolve
 Risk Management (all aspects) crucial but difficult
 Cross functional team composition
 Competing pressures on resources, e.g. design office
 Working with scientific organisations not used to project
and QA disciplines  planning may be poor
 Collaborative agreements rather than contracts
 Political - EC funding requirements
 Growing funding pressures due to ITER
What is a Project?
Unique process consisting of a set of coordinated and
controlled activities with start and finish dates,
undertaken to achieve an objective conforming to
specific requirements, including constraints of time, cost,
quality and resources
 A Project is a planned set of activities
 A Project has a scope
 A Project has time, cost, quality and resource constraints
What is Project Management?
 The art of organising, leading, reporting and
completing a project through people
What is Project Management?
 A project is a planned undertaking
 A project manager is a person who causes things
to happen
 Therefore, project management is causing a
planned undertaking to happen.
Exercise 1
 Write down three attributes of a good Project
Manager
Project Manager Role
 A Good Project Manager
 Takes ownership of the whole project
 Is proactive not reactive
 Adequately plans the project
 Is Authoritative (NOT Authoritarian)
 Is Decisive
 Is a Good Communicator
 Manages by data and facts not uniformed optimism
 Leads by example
 Has sound Judgement
 Is a Motivator
 Is Diplomatic
 Can Delegate
Stakeholder Engagement
Stakeholder
A person or group of people who have a
vested interest in the success of an
organization and the environment in which
the organization operates
Exercise 2
 Write down three typical project stakeholders
Exercise 2 - Typical Stakeholders
 Sponsor
 Funding Body
 Customer
 Suppliers
 End User
 HSE/Environmental Agency
 Maintenance Team
 Neighbours/Community/Shareholders
 Fusion Community
 Interfaces
Stakeholder Engagement process
 Identify Stakeholders
 Assess needs
 Define actions
 Establish communication channels
 Gather feedback
 Monitor and review
The Project Process
Project
set-up
Major
Project
Proposals
Project
Definition Conceptual
Design Scheme
Design Detailed
Design
Tender
Invitation &
Assessment
Manufacture
Equipment Install
Equipment
Confirm
Completion
Test &
Commission
Project
Review
Appoint Project Sponsor
Assess Project Priority
Assess Budget Implications
Est. Proj. Deliverables and Objectives
Appoint Project Leader
Approve Project Set-up
Draft Statement of Requirements (SoR)
Review & Approve SoR Identify
Resources Appoint Project
Team Produce & Maintain
Procurement Plans
Undertake Project Risk Assessment
Prepare Project Boundary Document
Develop Project Management Plan (PMP)*
Raise initial TCD-R/PERF**
Prepare Preliminary Conceptual Design**
Raise/Extend/Update initial TCD-R/PERF
Prepare Outline Conceptual Design
Define Design Constraints Prepare
Interface Requirements Spec. (IRP)
Finalise Conceptual Design
Hold Conceptual Design Review (CDR)
Clear CDR Issues
Initiate Modification Safety Case
Update PMP
Approve Proceed to Detailed Design
Raise/Extend Sub-system TCD-Rs/PERFs
Agree Classifications & Interfaces
Prepare Sub-system Scheme Design
Hold Sub-system Scheme Design Review (SDR)
Clear Sub-system SDR Issues
Update PMP
Use TCD-I/MMAC for Sub-system SD Approval
Extend TCD-Rs/PERFs
Prepare Sub-system Detailed Design Hold
Detailed Design Review (DDR)
Clear Sub-system DDR Issues
Use TCD-I/MMAC for Sub-system DD Approval
Prepare Final Documents including:
- Design Documents., Machine Compatibility
Documents., Safety Case Modification
Compile Tender Docs.***
Send out Invitations (ITTS)
Hold Clarification Meetings
Receive Tenders
Evaluate Tenders
Arrange site visits
Approve changes to Specs.
Choose preferred Company
Raise Contract Documentation
Place Contract
Hold Kick off Meeting (KOM)
Clarify Issues (Quality Plan)
Monitor Progress
Witness key Procedures
Complete Release Note
Approve Complete Package****
Approve Release Note
Pack & Dispatch Equipment
Receive Equipment
Pre-test Equipment
Install equipment
Test Equipment against Test Schedule
Commission Complete System
Confirm Technical Completion
Review Project Records Complete
Handover Documents Resolve
Reservations Obtain
Acceptance of Completed Project
Initiate Project
Undertake Design
Implement Project
Complete Project
EFDA/CSU/JOC Management
Project Leader/Project Team/EFDA/CSU
Project Team/IRP/EFDA/CSU/JDC
Project Team/Interfaces
Project Team/Interfaces/EFDA/CSU/JDC
Project Team/ICM
Project Team/ICM/EFDA/CSU
Project Team/EFDA/CSU
Project Team/CSU
Undertake Post
Project Review
Project Team/Contracts/EFDA
Project Team/Contractor/ICM
Prepare Technical Design
Ensure Machine Compatibility Prepare
Safety Case Modification
*** These will comprise:
- Technical Specification
- Drawings
- Contractual Requirements
Note: Overall Project
Management and Reporting will
be as defined in the Project
Management Plan (PMP)
**** This includes
supporting documentation
Gate 4
Gate 1 Gate 2 Gate 3
Gates (Formal Decision Points)
See accompanying notes
Gate 0
Project Justification
- Approve Project Definition
Design Approval
- Approval of
Final Documents
Readiness for
Manufacture
- Approval to
place Contract
Readiness for Operation
- Acceptance of System
Strategic and Budgetary
Approval
Undertake Tender
* This will include:
- Initial WBS, OBS and CBS
- Project Plan
- Risk and Procurement Strategies
** These will only take place here
for large projects demanding DO
effort for preliminary Conceptual
work
UNCONTROLLED
WHEN PRINTED
Key Points in Project Set-up and Definition
 Create Project Management Plan (PMP)
 Be clear of scope and objectives
 Establish clear statement of what is to be
done (WBS)
 Establish Risks to be Managed
 Establish Costs and Durations
 Establish Resources Required
Project management Plan - PMP
 Master Document for Project
 Defines the following:-
 Project Objectives, Scope, Deliverables
 Stakeholders (Internal & External)
 Work to be done (WBS)
 Project Organisation and Resources (OBS)
 Project Costings (CBS)
 Project Schedule
 Procurement/Contract Strategy
 Risk Management
 Quality management
 Change Management
Project Planning
Project Planning
 Adequate planning leads to the correct
completion of work
Planning
 Inadequate planning leads to frustration
towards the end of the project & poor
project performance
Project Start Project End
Work Breakdown Structure (WBS)
 The Work Breakdown Structure is the
foundation for effective project planning, costing
and management.
 It is the most important aspect in setting-up a
Project
 It is the foundation on which
everything else builds
Work Breakdown Structure - Definition
A Work Breakdown Structure (WBS) is a
hierarchical (from general to specific) tree
structure of deliverables and tasks that need
to be performed to complete a project.
Example WBS - Top Level ILW Project
Be
Recycling
1.1.1.0.0
Bulk W
Divertor
1.1.2.0.0
W Coatings
1.1.3.0.0
Markers
1.1.4.0.0
R&D
Management
1.1.5.0.0
Research &
Development
1.1.0.0.0
Sliced Be
Tiles
1.2.1.0.0
Bulk Metal
Tiles
1.2.2.0.0
W Coated
CFC Tiles
1.2.3.0.0
Embedded
Diagnostics
1.2.4.0.0
Engineering D&M
Management
1.2.5.0.0
Bulk W
Tiles
1.2.6.0.0
Component Inspect
& Re-pack
1.2.7.0.0
Engineering
Design & Manufacture
1.2.0.0.0
Remote
Handling
1.3.1.0.0
Torus Installation
Group
1.3.2.0.0
Waste Man.
Group
1.3.3.0.0
Vacuum
Group
1.3.4.0.0
ILW Tile Removal
& Replacement
1.3.5.0.0
EP2 Shutdown
Management
1.3.6.0.0
EP2
Shutdown
1.3.0.0.0
Overall Project
Management
1.4.1.0.0
Contractual
Management
1.4.2.0.0
Safety & HP
Management
1.4.3.0.0
Quality
Management
1.4.4.0.0
FZJ Contract
Management
1.4.5.0.0
Project
Management
1.4.0.0.0
Assess JET
Be Stocks
1.5.1.0.0
Prepare & Ship
JET Be
1.5.2.0.0
Be
Recycling
1.5.0.0.0
Sliced Be Tiles
Install Prep.
1.6.1.0.0
Bulk Metal Tiles
Install Prep.
1.6.2.0.0
W Coated CFC
Install Prep.
1.6.3.0.0
Embed. Diag.
Install Prep.
1.6.4.0.0
Install Prep.
Management
1.6.5.0.0
Install Prep.
Bulk W
1.6.6.0.0
Install Prep.
Other Activities
1.6.7.0.0
Installation
Preparation
1.6.0.0.0
Engineering
Design & Manuf.
1.7.1.0.0
Erosion/Deposition
Assemby & Calib.
1.7.2.0.0
Erosion/Deposition
Installation
1.7.3.0.0
Erosion/Deposition
Management
1.7.4.0.0
Erosion/Deposition
for ILW
1.7.0.0.0
ITER-Like
Wall Project
1.0.0.0.0
Example WBS - Top Level TSCL Project
Key Project
Milestones
1.1.1.0.0
Key Project
Deliverables
1.1.2.0.0
Key ITER
Milestones & IPL
1.1.3.0.0
Overall
Management
1.1.4.0.0
Safety & HP
Management
1.1.5.0.0
Risk
Management
1.1.6.0.0
Quality
Management
1.1.7.0.0
LIDAR Project
Management
1.1.0.0.0
Overall Cluster
Co-ordination
1.2.1.0.0
Performance
Analysis
1.2.2.0.0
LIDAR
Neutronics
1.2.3.0.0
Scattering
Theory
1.2.4.0.0
R&D
Tasks
1.2.5.0.0
Radiation
Effects Data
1.2.6.0.0
Remote
Handling
1.2.7.0.0
Item
Test Unit
1.2.8.0.0
Engineering
Analysis
1.2.9.0.0
LIDAR System
Concepts
1.2.0.0.0
Lasers
1.3.1.0.0
Laser
Layout
1.3.2.0.0
Laser Beam
Combiner
1.3.3.0.0
Laser
Systems
1.3.0.0.0
Collection
Optical Design
1.4.1.0.0
Collection
Windows
1.4.2.0.0
In-Vacuum
Collection Mirrors
1.4.3.0.0
Ex-Vacuum
Collection Optics
1.4.4.0.0
Collection Optics
Mechanical Design
1.4.5.0.0
Spectrometer
System
1.4.6.0.0
Detectors
1.4.7.0.0
Alignment
System
1.4.8.0.0
Calibration
System
1.4.9.0.0
Collection
Optics
1.4.0.0.0
Laser Path
Optical Design
1.5.1.0.0
Laser
Windows
1.5.2.0.0
Plasma Facing
Laser Mirrors
1.5.3.0.0
Other Laser
Mirrors
1.5.4.0.0
Laser Path
Mechanical Design
1.5.5.0.0
Beam
Dump
1.5.6.0.0
Alignment
System
1.5.7.0.0
Calibration
System
1.5.8.0.0
Laser Path
Optics
1.5.0.0.0
Control System
Interface Definition
1.6.1.0.0
Control
System
1.6.2.0.0
Acquisition
System
1.6.3.0.0
LIDAR
Instrumentation
1.6.4.0.0
Safety
Interlocks
1.6.5.0.0
Safety
System
1.6.6.0.0
Control &
Acquisition
1.6.0.0.0
Shutters
1.7.1.0.0
Labyrinth
1.7.2.0.0
Extension Tubes &
Mirror Mounting
1.7.3.0.0
External Port Optics
Mounting
1.7.4.0.0
Bioshield
1.7.5.0.0
BSM
Penetrations
1.7.6.0.0
EM Analysis for
In-Port Comp.
1.7.7.0.0
LIDAR
Port Engineering
1.7.0.0.0
Water
Services
1.8.1.0.0
Interspace
Vacuum
1.8.2.0.0
LIDAR
Power
1.8.3.0.0
Spectrometer
Area
1.8.4.0.0
Laser
Room
1.8.5.0.0
Port Cell/
Interspace
1.8.6.0.0
LIDAR
Services
1.8.0.0.0
LIDAR
Interfaces
1.9.1.0.0
Mock-up
Facility
1.9.2.0.0
Basic Mock-up
Tests
1.9.3.0.0
Tokamak
Tests
1.9.4.0.0
Final System
Testing
1.9.5.0.0
System Assembly
& Dis-assembly
1.9.6.0.0
Interfaces &
Integrated Testing
1.9.0.0.0
Thomson Scattering
Core (LIDAR)
5.5.C.1.0.0.0.0
Optical
Systems
5.5.C.0.0.0.0.0
Project Planning  WBS (1)
 Lowest Level of WBS is the Work Package
(WP)
 WP can be clearly defined allowing package
to be costed, scheduled and resourced
 WP contains a list of Tasks to be Performed
that form the basis for the Schedule
 WP allows assignment of responsibilities
(Work Package Manger, WPM)
Project Planning  WBS (2)
 WBS allows hierarchical build-up of costs
and schedule
 Cost and Schedule can be reported at any
level of the WBS
 WBS facilitates strong management during
project execution (Cost and Schedule
control)
 WBS can be used for many other things -
Document Management, Risk Management
etc.
Project Planning
 A word about Scheduling
 Schedules (task durations) can have a wide
variation
 There is no unique answer. Rather, there is a
statistical variation depending on assumptions
 Need to understand the basis of scheduling
(Most challenging; Most likely; Absolute certainty
- bet your life on it!)
 Most people are very optimistic/naive
Common schedule development
Accuracy of Timescale Estimates
0
10
20
30
40
50
60
70
80
90
100
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Timescale
Probability
First
Estimate
Subsequent
Estimates
Example WBS for the
ITER-Like Wall & TSCL Projects
MJ Kear
Project Planning  Key Points
 Recognise that adequate project planning is
essential
 Produce a sound WBS
 Use the framework provided by the Project
Management Plan (PMP) template
 Involve the right people
 Allow enough time
 Be systematic
Project Risk Management
Project Risk  Definition (1)
Project risk is an uncertain event or condition
that, if it occurs, has a positive or negative
effect on a project objective
Project Risk  Definition (2)
A combination of the probability of a defined
threat or opportunity (Likelihood) and the
magnitude of the consequences of the
occurrence (Impact) defines a Risk Index
Risk Impact
Threat  Scope  Poor Quality Product
Threat  Schedule  Late Delivery
Threat  Cost  Overspend
 In addition there are health, safety and
environmental threats that must be
managed (CDM Regulations)
Risk Management Process
 Identify Risks
 Assess likelihood and impact
 Rank risks and prioritise
 Define risk management approach & actions
 Implement actions
 Monitor & review
Example Risk Management for the
ITER-Like Wall Project
MJ Kear
Risk Management  Key Points
 Make the management of risk integral to the
way the project is managed
 Ensure that cost and time contingencies are
consistent with identified risks
 Focus on the significant few  dont try to
manage too many risks
 Be vigilant and proactive
Project Monitoring and Control
Exercise 3
 Write down three typical project
control/monitoring activities
Project Monitoring
 Typical Monitoring Activities
 regular reviews of progress against schedule
using WBS as basis (Plan against Baseline)
 regular review of actual costs (O/P from SAP)
against budgeted costs and Earned Value at
WBS level
 regular review of resource loading
 regular progress meetings with project team
 regular meetings with contractors
 production of periodic progress reports
 risk reviews
 inspections/ audits
Project Control
 Typical Control Activities
 assign responsibilities at Work Package level
 staged authorisation of work to be done
 staged release of budgets (staged release of
WBS(e) numbers)
 ensure PM has a Management Reserve under
his control
 seek corrective action reports when WPs go off
track (overrunning or overspending)
 release Management Reserve carefully
Project Monitoring and Control
Summary
 Monitor against the plan  status regularly
 Take a factual approach to decisions
 Identify management action early
 Check that defined controls are being
applied  correct if necessary
 Apply change control
Introduction to Design Management
Design Management
 Design takes place as part of a project
 Design Management is part of Project
Management
 Design Management considerations must be
included in the PMP
Exercise 4
 Write down three Design Management
Activities
Exercise 4 - Design Management Activities
 Sub-divide Design Stages (CD, SD & DD)
 Sub-divide Tasks (WBS)
 Define Constraints and Interfaces (WPD
Summary Sheet)
 Formally Initiate the Design (TCD-R/PERF)
 Ensure Design conforms to H&SE and CDM
Requirements
 Hold Design Reviews (Peer review)
 Formally Approve Design (TCD-I/MMAC)
Design Stages
 Conceptual Design
 Scheme Design
 Detailed Design
Conceptual Design Phase
 TCD-R
 Decide Local or TCS route
 Develop Conceptual Design
 Define Constraints & Interfaces
 Carry out Conceptual Design Review
 Initiate Safety Case Modification if required
 Obtain Approval to Proceed to next stage
Scheme and Detailed Design
 Basic considerations and process similar to
concept
 Need to ensure that safety & environmental
issues receive proper consideration as
design develops (CDM Regulations)
Exercise 5
 List who should be invited to a design review
 Write down three issues that should be
considered at a design review
Exercise 5 - Design Reviews, Attendance
 Project Leader or nominee (Chairman)
 RO (Work Package Manager)
 Customer
 End User
 Safety and Quality Reps
 All other Relevant Interfaces/Stakeholders
 Other Experts in the area being reviewed
Exercise 5 - Design Reviews, Issues to
Consider
 Assumptions and Constraints
 Technical Solutions - Does it meet the Spec?
 Safety, Environment and CDM issues
 Can it be Manufactured/Maintained?
 Actions from previous DRs
 Issues to be resolved (including Timescales)
Safety & Environment
 Need to ensure that safety & environmental
issues receive proper consideration as
design develops
 Involve the right people from the start
 Systematically identify issues  Hazards/Risks,
Environmental Aspects & Impacts
 Carry out rigorous reviews at each design stage
 Control Design Changes
 MUST take note of CDM Regulations
CDM Regulations
 CDM - Construction (Design & Management)
 Regulations recently updated
 Now must have someone in EACH Project
Responsible for CDM
 Currently information is on the Conceptual,
Scheme & Detailed Design steps on the
Process Maps
 More information will be developed over the
coming months
Design Change control
 Needs to be a formal and defined procedure
 New procedure in place CD/P/J008 for JET
Facilities
Confirm Completion
 Ensure design records are complete and
accurate
 Ensure any outstanding actions or issues
are addressed
 Ensure Maintenance Records are produced
 Ensure User Manuals are produced
 Hold a formal Post Project review

More Related Content

IntroductiontoProjectManagement.ppt

  • 1. Introduction to Project Management Malcolm Kear EFTS/EODI Training Programme Wednesday, 10 June 2009
  • 2. Course Objectives To provide participants with: An awareness of the importance of applying good practice Project Management in projects of any size. An understanding of essential elements, including the Leadership Role of the Project Manager, Project Planning, Risk Management and Stakeholder Engagement. An understanding of the principle elements of design control to be applied within projects at Culham.
  • 3. Culham Challenges What are the particular technical challenges facing projects at Culham? Research environment requirements may be hard to define and may change producing one or a few items rather than production line Uncertainties of leading edge R&D solutions may have to be developed, including possibly new technologies first of a kind so planning and estimating is difficult Need to balance the desire to get maximum performance versus achieving acceptable reliability/availability
  • 4. Culham Challenges What are the particular management challenges facing projects at Culham? Requirements hard to define and may evolve Risk Management (all aspects) crucial but difficult Cross functional team composition Competing pressures on resources, e.g. design office Working with scientific organisations not used to project and QA disciplines planning may be poor Collaborative agreements rather than contracts Political - EC funding requirements Growing funding pressures due to ITER
  • 5. What is a Project? Unique process consisting of a set of coordinated and controlled activities with start and finish dates, undertaken to achieve an objective conforming to specific requirements, including constraints of time, cost, quality and resources A Project is a planned set of activities A Project has a scope A Project has time, cost, quality and resource constraints
  • 6. What is Project Management? The art of organising, leading, reporting and completing a project through people
  • 7. What is Project Management? A project is a planned undertaking A project manager is a person who causes things to happen Therefore, project management is causing a planned undertaking to happen.
  • 8. Exercise 1 Write down three attributes of a good Project Manager
  • 9. Project Manager Role A Good Project Manager Takes ownership of the whole project Is proactive not reactive Adequately plans the project Is Authoritative (NOT Authoritarian) Is Decisive Is a Good Communicator Manages by data and facts not uniformed optimism Leads by example Has sound Judgement Is a Motivator Is Diplomatic Can Delegate
  • 11. Stakeholder A person or group of people who have a vested interest in the success of an organization and the environment in which the organization operates
  • 12. Exercise 2 Write down three typical project stakeholders
  • 13. Exercise 2 - Typical Stakeholders Sponsor Funding Body Customer Suppliers End User HSE/Environmental Agency Maintenance Team Neighbours/Community/Shareholders Fusion Community Interfaces
  • 14. Stakeholder Engagement process Identify Stakeholders Assess needs Define actions Establish communication channels Gather feedback Monitor and review
  • 15. The Project Process Project set-up Major Project Proposals Project Definition Conceptual Design Scheme Design Detailed Design Tender Invitation & Assessment Manufacture Equipment Install Equipment Confirm Completion Test & Commission Project Review Appoint Project Sponsor Assess Project Priority Assess Budget Implications Est. Proj. Deliverables and Objectives Appoint Project Leader Approve Project Set-up Draft Statement of Requirements (SoR) Review & Approve SoR Identify Resources Appoint Project Team Produce & Maintain Procurement Plans Undertake Project Risk Assessment Prepare Project Boundary Document Develop Project Management Plan (PMP)* Raise initial TCD-R/PERF** Prepare Preliminary Conceptual Design** Raise/Extend/Update initial TCD-R/PERF Prepare Outline Conceptual Design Define Design Constraints Prepare Interface Requirements Spec. (IRP) Finalise Conceptual Design Hold Conceptual Design Review (CDR) Clear CDR Issues Initiate Modification Safety Case Update PMP Approve Proceed to Detailed Design Raise/Extend Sub-system TCD-Rs/PERFs Agree Classifications & Interfaces Prepare Sub-system Scheme Design Hold Sub-system Scheme Design Review (SDR) Clear Sub-system SDR Issues Update PMP Use TCD-I/MMAC for Sub-system SD Approval Extend TCD-Rs/PERFs Prepare Sub-system Detailed Design Hold Detailed Design Review (DDR) Clear Sub-system DDR Issues Use TCD-I/MMAC for Sub-system DD Approval Prepare Final Documents including: - Design Documents., Machine Compatibility Documents., Safety Case Modification Compile Tender Docs.*** Send out Invitations (ITTS) Hold Clarification Meetings Receive Tenders Evaluate Tenders Arrange site visits Approve changes to Specs. Choose preferred Company Raise Contract Documentation Place Contract Hold Kick off Meeting (KOM) Clarify Issues (Quality Plan) Monitor Progress Witness key Procedures Complete Release Note Approve Complete Package**** Approve Release Note Pack & Dispatch Equipment Receive Equipment Pre-test Equipment Install equipment Test Equipment against Test Schedule Commission Complete System Confirm Technical Completion Review Project Records Complete Handover Documents Resolve Reservations Obtain Acceptance of Completed Project Initiate Project Undertake Design Implement Project Complete Project EFDA/CSU/JOC Management Project Leader/Project Team/EFDA/CSU Project Team/IRP/EFDA/CSU/JDC Project Team/Interfaces Project Team/Interfaces/EFDA/CSU/JDC Project Team/ICM Project Team/ICM/EFDA/CSU Project Team/EFDA/CSU Project Team/CSU Undertake Post Project Review Project Team/Contracts/EFDA Project Team/Contractor/ICM Prepare Technical Design Ensure Machine Compatibility Prepare Safety Case Modification *** These will comprise: - Technical Specification - Drawings - Contractual Requirements Note: Overall Project Management and Reporting will be as defined in the Project Management Plan (PMP) **** This includes supporting documentation Gate 4 Gate 1 Gate 2 Gate 3 Gates (Formal Decision Points) See accompanying notes Gate 0 Project Justification - Approve Project Definition Design Approval - Approval of Final Documents Readiness for Manufacture - Approval to place Contract Readiness for Operation - Acceptance of System Strategic and Budgetary Approval Undertake Tender * This will include: - Initial WBS, OBS and CBS - Project Plan - Risk and Procurement Strategies ** These will only take place here for large projects demanding DO effort for preliminary Conceptual work UNCONTROLLED WHEN PRINTED
  • 16. Key Points in Project Set-up and Definition Create Project Management Plan (PMP) Be clear of scope and objectives Establish clear statement of what is to be done (WBS) Establish Risks to be Managed Establish Costs and Durations Establish Resources Required
  • 17. Project management Plan - PMP Master Document for Project Defines the following:- Project Objectives, Scope, Deliverables Stakeholders (Internal & External) Work to be done (WBS) Project Organisation and Resources (OBS) Project Costings (CBS) Project Schedule Procurement/Contract Strategy Risk Management Quality management Change Management
  • 19. Project Planning Adequate planning leads to the correct completion of work
  • 20. Planning Inadequate planning leads to frustration towards the end of the project & poor project performance Project Start Project End
  • 21. Work Breakdown Structure (WBS) The Work Breakdown Structure is the foundation for effective project planning, costing and management. It is the most important aspect in setting-up a Project It is the foundation on which everything else builds
  • 22. Work Breakdown Structure - Definition A Work Breakdown Structure (WBS) is a hierarchical (from general to specific) tree structure of deliverables and tasks that need to be performed to complete a project.
  • 23. Example WBS - Top Level ILW Project Be Recycling 1.1.1.0.0 Bulk W Divertor 1.1.2.0.0 W Coatings 1.1.3.0.0 Markers 1.1.4.0.0 R&D Management 1.1.5.0.0 Research & Development 1.1.0.0.0 Sliced Be Tiles 1.2.1.0.0 Bulk Metal Tiles 1.2.2.0.0 W Coated CFC Tiles 1.2.3.0.0 Embedded Diagnostics 1.2.4.0.0 Engineering D&M Management 1.2.5.0.0 Bulk W Tiles 1.2.6.0.0 Component Inspect & Re-pack 1.2.7.0.0 Engineering Design & Manufacture 1.2.0.0.0 Remote Handling 1.3.1.0.0 Torus Installation Group 1.3.2.0.0 Waste Man. Group 1.3.3.0.0 Vacuum Group 1.3.4.0.0 ILW Tile Removal & Replacement 1.3.5.0.0 EP2 Shutdown Management 1.3.6.0.0 EP2 Shutdown 1.3.0.0.0 Overall Project Management 1.4.1.0.0 Contractual Management 1.4.2.0.0 Safety & HP Management 1.4.3.0.0 Quality Management 1.4.4.0.0 FZJ Contract Management 1.4.5.0.0 Project Management 1.4.0.0.0 Assess JET Be Stocks 1.5.1.0.0 Prepare & Ship JET Be 1.5.2.0.0 Be Recycling 1.5.0.0.0 Sliced Be Tiles Install Prep. 1.6.1.0.0 Bulk Metal Tiles Install Prep. 1.6.2.0.0 W Coated CFC Install Prep. 1.6.3.0.0 Embed. Diag. Install Prep. 1.6.4.0.0 Install Prep. Management 1.6.5.0.0 Install Prep. Bulk W 1.6.6.0.0 Install Prep. Other Activities 1.6.7.0.0 Installation Preparation 1.6.0.0.0 Engineering Design & Manuf. 1.7.1.0.0 Erosion/Deposition Assemby & Calib. 1.7.2.0.0 Erosion/Deposition Installation 1.7.3.0.0 Erosion/Deposition Management 1.7.4.0.0 Erosion/Deposition for ILW 1.7.0.0.0 ITER-Like Wall Project 1.0.0.0.0
  • 24. Example WBS - Top Level TSCL Project Key Project Milestones 1.1.1.0.0 Key Project Deliverables 1.1.2.0.0 Key ITER Milestones & IPL 1.1.3.0.0 Overall Management 1.1.4.0.0 Safety & HP Management 1.1.5.0.0 Risk Management 1.1.6.0.0 Quality Management 1.1.7.0.0 LIDAR Project Management 1.1.0.0.0 Overall Cluster Co-ordination 1.2.1.0.0 Performance Analysis 1.2.2.0.0 LIDAR Neutronics 1.2.3.0.0 Scattering Theory 1.2.4.0.0 R&D Tasks 1.2.5.0.0 Radiation Effects Data 1.2.6.0.0 Remote Handling 1.2.7.0.0 Item Test Unit 1.2.8.0.0 Engineering Analysis 1.2.9.0.0 LIDAR System Concepts 1.2.0.0.0 Lasers 1.3.1.0.0 Laser Layout 1.3.2.0.0 Laser Beam Combiner 1.3.3.0.0 Laser Systems 1.3.0.0.0 Collection Optical Design 1.4.1.0.0 Collection Windows 1.4.2.0.0 In-Vacuum Collection Mirrors 1.4.3.0.0 Ex-Vacuum Collection Optics 1.4.4.0.0 Collection Optics Mechanical Design 1.4.5.0.0 Spectrometer System 1.4.6.0.0 Detectors 1.4.7.0.0 Alignment System 1.4.8.0.0 Calibration System 1.4.9.0.0 Collection Optics 1.4.0.0.0 Laser Path Optical Design 1.5.1.0.0 Laser Windows 1.5.2.0.0 Plasma Facing Laser Mirrors 1.5.3.0.0 Other Laser Mirrors 1.5.4.0.0 Laser Path Mechanical Design 1.5.5.0.0 Beam Dump 1.5.6.0.0 Alignment System 1.5.7.0.0 Calibration System 1.5.8.0.0 Laser Path Optics 1.5.0.0.0 Control System Interface Definition 1.6.1.0.0 Control System 1.6.2.0.0 Acquisition System 1.6.3.0.0 LIDAR Instrumentation 1.6.4.0.0 Safety Interlocks 1.6.5.0.0 Safety System 1.6.6.0.0 Control & Acquisition 1.6.0.0.0 Shutters 1.7.1.0.0 Labyrinth 1.7.2.0.0 Extension Tubes & Mirror Mounting 1.7.3.0.0 External Port Optics Mounting 1.7.4.0.0 Bioshield 1.7.5.0.0 BSM Penetrations 1.7.6.0.0 EM Analysis for In-Port Comp. 1.7.7.0.0 LIDAR Port Engineering 1.7.0.0.0 Water Services 1.8.1.0.0 Interspace Vacuum 1.8.2.0.0 LIDAR Power 1.8.3.0.0 Spectrometer Area 1.8.4.0.0 Laser Room 1.8.5.0.0 Port Cell/ Interspace 1.8.6.0.0 LIDAR Services 1.8.0.0.0 LIDAR Interfaces 1.9.1.0.0 Mock-up Facility 1.9.2.0.0 Basic Mock-up Tests 1.9.3.0.0 Tokamak Tests 1.9.4.0.0 Final System Testing 1.9.5.0.0 System Assembly & Dis-assembly 1.9.6.0.0 Interfaces & Integrated Testing 1.9.0.0.0 Thomson Scattering Core (LIDAR) 5.5.C.1.0.0.0.0 Optical Systems 5.5.C.0.0.0.0.0
  • 25. Project Planning WBS (1) Lowest Level of WBS is the Work Package (WP) WP can be clearly defined allowing package to be costed, scheduled and resourced WP contains a list of Tasks to be Performed that form the basis for the Schedule WP allows assignment of responsibilities (Work Package Manger, WPM)
  • 26. Project Planning WBS (2) WBS allows hierarchical build-up of costs and schedule Cost and Schedule can be reported at any level of the WBS WBS facilitates strong management during project execution (Cost and Schedule control) WBS can be used for many other things - Document Management, Risk Management etc.
  • 27. Project Planning A word about Scheduling Schedules (task durations) can have a wide variation There is no unique answer. Rather, there is a statistical variation depending on assumptions Need to understand the basis of scheduling (Most challenging; Most likely; Absolute certainty - bet your life on it!) Most people are very optimistic/naive
  • 28. Common schedule development Accuracy of Timescale Estimates 0 10 20 30 40 50 60 70 80 90 100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Timescale Probability First Estimate Subsequent Estimates
  • 29. Example WBS for the ITER-Like Wall & TSCL Projects MJ Kear
  • 30. Project Planning Key Points Recognise that adequate project planning is essential Produce a sound WBS Use the framework provided by the Project Management Plan (PMP) template Involve the right people Allow enough time Be systematic
  • 32. Project Risk Definition (1) Project risk is an uncertain event or condition that, if it occurs, has a positive or negative effect on a project objective
  • 33. Project Risk Definition (2) A combination of the probability of a defined threat or opportunity (Likelihood) and the magnitude of the consequences of the occurrence (Impact) defines a Risk Index
  • 34. Risk Impact Threat Scope Poor Quality Product Threat Schedule Late Delivery Threat Cost Overspend In addition there are health, safety and environmental threats that must be managed (CDM Regulations)
  • 35. Risk Management Process Identify Risks Assess likelihood and impact Rank risks and prioritise Define risk management approach & actions Implement actions Monitor & review
  • 36. Example Risk Management for the ITER-Like Wall Project MJ Kear
  • 37. Risk Management Key Points Make the management of risk integral to the way the project is managed Ensure that cost and time contingencies are consistent with identified risks Focus on the significant few dont try to manage too many risks Be vigilant and proactive
  • 39. Exercise 3 Write down three typical project control/monitoring activities
  • 40. Project Monitoring Typical Monitoring Activities regular reviews of progress against schedule using WBS as basis (Plan against Baseline) regular review of actual costs (O/P from SAP) against budgeted costs and Earned Value at WBS level regular review of resource loading regular progress meetings with project team regular meetings with contractors production of periodic progress reports risk reviews inspections/ audits
  • 41. Project Control Typical Control Activities assign responsibilities at Work Package level staged authorisation of work to be done staged release of budgets (staged release of WBS(e) numbers) ensure PM has a Management Reserve under his control seek corrective action reports when WPs go off track (overrunning or overspending) release Management Reserve carefully
  • 42. Project Monitoring and Control Summary Monitor against the plan status regularly Take a factual approach to decisions Identify management action early Check that defined controls are being applied correct if necessary Apply change control
  • 44. Design Management Design takes place as part of a project Design Management is part of Project Management Design Management considerations must be included in the PMP
  • 45. Exercise 4 Write down three Design Management Activities
  • 46. Exercise 4 - Design Management Activities Sub-divide Design Stages (CD, SD & DD) Sub-divide Tasks (WBS) Define Constraints and Interfaces (WPD Summary Sheet) Formally Initiate the Design (TCD-R/PERF) Ensure Design conforms to H&SE and CDM Requirements Hold Design Reviews (Peer review) Formally Approve Design (TCD-I/MMAC)
  • 47. Design Stages Conceptual Design Scheme Design Detailed Design
  • 48. Conceptual Design Phase TCD-R Decide Local or TCS route Develop Conceptual Design Define Constraints & Interfaces Carry out Conceptual Design Review Initiate Safety Case Modification if required Obtain Approval to Proceed to next stage
  • 49. Scheme and Detailed Design Basic considerations and process similar to concept Need to ensure that safety & environmental issues receive proper consideration as design develops (CDM Regulations)
  • 50. Exercise 5 List who should be invited to a design review Write down three issues that should be considered at a design review
  • 51. Exercise 5 - Design Reviews, Attendance Project Leader or nominee (Chairman) RO (Work Package Manager) Customer End User Safety and Quality Reps All other Relevant Interfaces/Stakeholders Other Experts in the area being reviewed
  • 52. Exercise 5 - Design Reviews, Issues to Consider Assumptions and Constraints Technical Solutions - Does it meet the Spec? Safety, Environment and CDM issues Can it be Manufactured/Maintained? Actions from previous DRs Issues to be resolved (including Timescales)
  • 53. Safety & Environment Need to ensure that safety & environmental issues receive proper consideration as design develops Involve the right people from the start Systematically identify issues Hazards/Risks, Environmental Aspects & Impacts Carry out rigorous reviews at each design stage Control Design Changes MUST take note of CDM Regulations
  • 54. CDM Regulations CDM - Construction (Design & Management) Regulations recently updated Now must have someone in EACH Project Responsible for CDM Currently information is on the Conceptual, Scheme & Detailed Design steps on the Process Maps More information will be developed over the coming months
  • 55. Design Change control Needs to be a formal and defined procedure New procedure in place CD/P/J008 for JET Facilities
  • 56. Confirm Completion Ensure design records are complete and accurate Ensure any outstanding actions or issues are addressed Ensure Maintenance Records are produced Ensure User Manuals are produced Hold a formal Post Project review