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Is Your Cooling Tower Gearbox Set For Failure?

Cooling Tower Depot, Inc.
Cooling Tower Depot, Inc.

Your gearbox can make or break your overall cooling tower performance. This is why it is important to complete the necessary gearbox maintenance. Find out if you could you be setting your gearbox up for failure without even knowing.

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Is YourHave You Checked Your Oil This Month? Have You Done An Oil Analysis This Quarter? Do You Have Vibration Monitoring? YES! YES! NO Great! If your oil level has been checked you are on your way to having zero gearbox issues. If your oil has debris, you may want to change it right away! Stop right here and go check your oil. Look for debris, and check the oil level. Low oil is one of the most common issues as to why a gearbox will fail. OK, now we are impressed, you probably should win a maintenance award. Your gear- box is looking to be in great shape! We wont scold you, were happy that you are checking your oil. We do recommend the Karl Fisher analysis for accurate water content. Every analysis should include viscosity and a total acid number (TAN). An increase in both and your oil should be changed immediately. NO Does Your Oil Need to be Changed? YES!NO Oil should be changed at 2,500 hours or every 6 months. When look- ing to change your oil, be sure there are no Extreme Pressure or EP additives. They have been proven to cause damage to the internal lining of the gear case over time and will signi鍖cantly reduce the bearing life. YES! NO Bravo! You are taking the right steps towards your preventative maintenance care for your gearbox. Your gearbox should have a long and prosperous life! Vibration switches will prevent catastrophic failure, alerting you when there is too much vibration on your gear box. Consider using a vibration transducer. This gives a more accurate reading and can help with diagnostics and the prevention of failure. GEAR Read e-book Set For Failure? GEAR Additional Steps You Can Take to Prevent Failure Oil Level Switch: Automatically monitors oil level. Filtration System: Helps to 鍖lter oil when needed. Oil Sight Glass: Easy to see oil levels from outside the gearbox. Heater & Thermostat: Monitors temperature. Oil Pressure Switch Low Speed: Helps sling oil into upper bearings. Non Reverse Adder: Stops Fan from windmilling and damaging gearbox at start up.

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Is Your Cooling Tower Gearbox Set For Failure?

  • 1. Is YourHave You Checked Your Oil This Month? Have You Done An Oil Analysis This Quarter? Do You Have Vibration Monitoring? YES! YES! NO Great! If your oil level has been checked you are on your way to having zero gearbox issues. If your oil has debris, you may want to change it right away! Stop right here and go check your oil. Look for debris, and check the oil level. Low oil is one of the most common issues as to why a gearbox will fail. OK, now we are impressed, you probably should win a maintenance award. Your gear- box is looking to be in great shape! We wont scold you, were happy that you are checking your oil. We do recommend the Karl Fisher analysis for accurate water content. Every analysis should include viscosity and a total acid number (TAN). An increase in both and your oil should be changed immediately. NO Does Your Oil Need to be Changed? YES!NO Oil should be changed at 2,500 hours or every 6 months. When look- ing to change your oil, be sure there are no Extreme Pressure or EP additives. They have been proven to cause damage to the internal lining of the gear case over time and will signi鍖cantly reduce the bearing life. YES! NO Bravo! You are taking the right steps towards your preventative maintenance care for your gearbox. Your gearbox should have a long and prosperous life! Vibration switches will prevent catastrophic failure, alerting you when there is too much vibration on your gear box. Consider using a vibration transducer. This gives a more accurate reading and can help with diagnostics and the prevention of failure. GEAR Read e-book Set For Failure? GEAR Additional Steps You Can Take to Prevent Failure Oil Level Switch: Automatically monitors oil level. Filtration System: Helps to 鍖lter oil when needed. Oil Sight Glass: Easy to see oil levels from outside the gearbox. Heater & Thermostat: Monitors temperature. Oil Pressure Switch Low Speed: Helps sling oil into upper bearings. Non Reverse Adder: Stops Fan from windmilling and damaging gearbox at start up.