際際滷

際際滷Share a Scribd company logo
Welcome




          A member of the group of independent Klinger速 companies
A member of the group of independent Klinger速 companies
Agenda

  Strategy
  Future standards (clean air act)
  Influence of quality of different gasket
  type
  Result of lekage in comparison
  Approach to solving the problem with
  surface damages of flanges




                                    A member of the group of independent Klinger速 companies
Agenda

  Strategy
  Future standards (clean air act)
  Influence of quality of different gasket
  type
  Result of lekage in comparison
  Approach to solving the problem with
  surface damages of flanges




                                    A member of the group of independent Klinger速 companies
THE GROUP OF INDEPENDENT KLINGER速 COMPANIES
       FLUID CONTROL                                   INDUSTRIAL SEALING                                               SERVICE & DISTRIBUTION
          BUSINESS                                         BUSINESS                                                            BUSINESS


      KLINGER FLUID CONTROL   RICH. KLINGER             BARTSCH GMBH                 KEMPCHEN DICHTUNGS-    RICHARD KLINGER             KLINGER GMBH
      GMBH | AUSTRIA          DICHTUNGSTECHNIK GMBH     GERMANY                      TECHNIK GMBH|GERMANY   S.A.A.C.I.yF. | ARGENTINA   GERMANY
                              & CO.KG | AUSTRIA
      J. Nahringbauer                                   M. Einfeldt                  K. Schonebeck          A. Pinter                   R. R旦del
                              R. R旦del

      KLINGER SCHNEBERG      KLINGER LTD               KLINGER (PTY) LTD                KEMPCHEN LEUNA          ELDI S.A.              KLINGER S.P.A.
      GMBH | GERMANY          AUSTRALIA                 SOUTH AFRICA                     GERMANY                 ARGENTINA              ITALY
      M. Gossmann             J. Lyons                  A. Goosen                        K. Schonebeck           A. Pinter              A. Molteni


                                    KLINGER LTD               KLINGER MZANSI (PTY)        KEMPCHEN S.R.O.   KLINGER GEBETSROITHER       KLINGER B.V.
                                    NEW ZEALAND               LTD | SOUTH AFRICA          CZECH REPUBLIC    GMBH & CO. KG | AUSTRIA     NETHERLANDS
                                                              D. van der Walt|
                                    J. Lyons                                              V. Vesely         M. Eder                     T. van Erkelens
                                                              W. Ndlovu


                                   KLINGER GOLDCREST          WRIGHT, SEAL &         A.W. SCHULTZE GMBH     S.A. KLINGER-SOGFILTRES    KLINGER W POLSCE
                                   CO LTD | THAILAND          PLASTICS (PTY) LTD     GERMANY                N.V. | BELGIUM              SP. Z O.O. | POLAND
                                                              SOUTH AFRICA
                                   J. Somsuphangsri           A. Goosen|G.Sampson    M. Lorenz              J. Schoonheydt              M. Flisowski


                              RICHARD KLINGER IND       KLINGER AG EGLISWIL                                 KLINGER DANMARK A/S         KLINGER SAIDI LDA
                              E COM LTDA | BRAZIL       SWITZERLAND                                         DENMARK                     PORTUGAL
                              A. Maier                  U. Wegmann                                          K. Knutzen                  J. S叩nchez


                                                        KLINGER LIMITED                                     ASEKO OY                    SAIDI
                                                        UNITED KINGDOM                                      FINLAND                     SPAIN
                                                        A. Bates                                            M. Ivanoff                  M. Tabasco


                                                        THERMOSEAL INC.                                     MECKELBORG OY               KLINGER SWEDEN AB
                                                        UNITED STATES OF AMERICA                            FINLAND                     SWEDEN
                                                        J. R. Leighty                                       R. Plyhm                    A. Sv辰rds辿n


                                                                                                            KLINGER-RAMIKRO OY
                                                                                                            FINLAND
                                                                                                            R. Myllym辰ki
MAY 2011
                                                                                          A member of the group of independent Klinger速 companies
Company strategy

 Target groups:
    Chemical- and petrochemical industry
    Metal-working industry
    Power generation industry

 Full product line in the field of static gaskets
 Services




                                    A member of the group of independent Klinger速 companies
Company strategy

 Target groups:
    Chemical- and petrochemical industry
    Metal-working industry
    Power supplier

 Full product line in the field of static gaskets
 Services




                                    A member of the group of independent Klinger速 companies
Company strategy

 Target groups:
    Chemical- and petrochemical industry
    Metal-working industry
    Power supplier

 Full product line in the field of static gaskets
 Services




                                    A member of the group of independent Klinger速 companies
Production


 Product competence within the production




                               A member of the group of independent Klinger速 companies
Production


 Product competence within the production

 Core competence at different locations of plants




                                 A member of the group of independent Klinger速 companies
Structure of production



                              competence-center


           Kempchen
          Oberhausen


 Metal gaskets
Metal/Soft-material gaskets
        Packings
 Cover plate gaskets
      Rubber-steel gaskets
              PTFE




                                          A member of the group of independent Klinger速 companies
Structure of production




           Kempchen
          Oberhausen


 Metal gaskets
Metal/Soft-material gaskets
        Packings
 Cover plate gaskets
      Rubber-steel gaskets
              PTFE




                              A member of the group of independent Klinger速 companies
Structure of production



                              competence-center


           Kempchen                   Kempchen
          Oberhausen                    S.r.o

 Metal gaskets
Metal/Soft-material gaskets
        Packings                 Spirale-wound gaskets
 Cover plate gaskets             Compensators
      Rubber-steel gaskets
              PTFE




                                                A member of the group of independent Klinger速 companies
Structure of production




                               Kempchen
                                 S.r.o



                          Spirale-wound gaskets
                          Compensators




                                         A member of the group of independent Klinger速 companies
Structure of production



                              competence-center


           Kempchen                   Kempchen
          Oberhausen                                                                 A.W.Schultze
                                        S.r.o

 Metal gaskets
Metal/Soft-material gaskets
        Packings                 Spirale-wound gaskets
                                                                              Soft-material gaskets
 Cover plate gaskets             Compensators
      Rubber-steel gaskets
              PTFE




                                                A member of the group of independent Klinger速 companies
Structure of production




                                                               A.W.Schultze




                                                        Soft-material gaskets




                          A member of the group of independent Klinger速 companies
Strukture of production



                              competence-center


          Kempchen                    Kempchen
         Oberhausen                                                                  A.W.Schultze
                                        S.r.o

 Dichtungen aus Metall
Metall-Weichstoffdichtungen
        Packungen /              Spirale-wound gaskets
                                                                              Soft-material gaskets
 Verschludeckeldichtungen       Compensators
    Gummi-/Stahl-Dichtungen
              PTFE




                                                A member of the group of independent Klinger速 companies
Production


 Product competence within the production

 Core competence at different locations of plants

 Product quality




                                 A member of the group of independent Klinger速 companies
Quality standards




                    A member of the group of independent Klinger速 companies
Approvals

 1.    Product Approvals
       TA-Luft                 57
         BAM                   14
         DVDW                  18
         FDA                   5
         HTB                   10
         KTW                   4
         Customer authorization 7
      total                     115


                                      A member of the group of independent Klinger速 companies
Company strategy

 Target groups:
    Chemical- and petrochemical industry
    Metal-working industry
    Power supplier

 Full product line in the field of static gaskets
 Services




                                    A member of the group of independent Klinger速 companies
Production range

                   Rubber-Steel
Metallic gaskets   gaskets



Metal jacketed     Flat soft
gaskets            gaskets


Spiral wound       PTFE
gaskets




Cover-plate        Packings
gaskets
                   Compensators

                   A member of the group of independent Klinger速 companies
Agenda

  Strategy
  Future standards (clean air act)
  Influence of quality of different gasket
  type
  Result of lekage in comparison
  Approach to solving the problem with
  surface damages of flanges




                                    A member of the group of independent Klinger速 companies
National legal basic in Germany


      4. BlmSchV
                            Bundes-Immissions-
   Bundesimmisions-
                              Schutz-Gesetz
   schutzverordnung



    VDI 2440 (2000)
                                TA-Luft Okt.2002
                                (techn. Anleitung
                               zur Luftreinhaltung)
       VDI 2200
                           A member of the group of independent Klinger速 companies
Interpretation today

          Request to technical leak proof (TA-Luft)

          Gasket                        Flange connection

Component test accor.VDI 2200

   Certificat of high class                    Calculation
                                             accor. AD 2000
                          Assembly

    Technical leak proof in accor. to clean air act (TA-Luft)
                                   A member of the group of independent Klinger速 companies
Future interpretation

          Request to technical leak proof (TA-Luft)

          Gasket                           Flange connexion

Component test accor.VDI 2200             Flange Joint calculation
                                           z.B. nach EN 1591-1

     Certificat of gasket                       Installation of
                                                Qualitysystem

          Qualified assembly and documentation

    Technical leak proof in accor. to clean air act (TA-Luft)
                                   A member of the group of independent Klinger速 companies
Future guidline out of VDI 2290


    Proof of Helium-Lekage rate under operating
    condition


  - Min. request:
    Lekage rate < 110  2 mgs-1 m-1




                                   A member of the group of independent Klinger速 companies
EN 1591: Contents

Part 1:    calculation method under consideration of the
           flanges(EN)
Part 2:    gasket characteristic (ENV)

Part 3:    calculation method for joints with gaskets in
           metal-to-metal contact (CEN/TS)

Part 4 :   Qualification of personnel in assembling of
           bolted fastenings within the scope of
           Pressure Equipment Directive (prEN)

                               A member of the group of independent Klinger速 companies
Agenda

  Strategy
  Future standards (clean air act)
  Influence of quality of different gasket
  type
  Result of lekage in comparison
  Approach to solving the problem with
  surface damages of flanges




                                    A member of the group of independent Klinger速 companies
Influence of quality




                       A member of the group of independent Klinger速 companies
A member of the group of independent Klinger速 companies
Spiral wound Gaskets SPV2J

 Construction:
    Metal strip and soft material spiral wound. Inner supporting is
   necessary. Depending on the installation space an inner and/or
   outer ring is required.
    Metal strip/inner ring: stainless steel, nickel etc., outer ring St
   galvanized
    Filler of soft material: PTFE, graphite, mica
    Structual shape: rings, oval, with sealing zone , with ribs
 Operative range:
    pressure: up to 250 bar
    Temperature: depends on material up to 500属C and higher
    experienced in refineries, Chemical plants, pipeline engineering.
    Good sealing behaviour (TA-Luft suitable) of independent Klinger速 companies
                                 A member of the group
Spiral wound Gaskets
 Construction:
Standard                     with sealing zone



 Dimensions:
     DIN- and ANSI-flanges
     all diameters up to 2000 mm
 Characteristic values:
 Spiral wound gasket    layers   of     PTFE (u) Grafit (u) PTFE (k) Grafit (k)
 Rec. max. Surface roughness     from      25      12,5        25      12,5
                         袖m
 Of the flange surfaces          to        50       25         50       25
 Surface pressure                v      30/50      50       30/50      50
                        N/mm族
 Limits for 20属C                        150      150        300      300
 Surface pressure                v      45/60*     60       45/60*     60
                        N/mm族
 Limits for 300属C                       120*     120        220*     220
                                          A member of the group of independent Klinger速 companies
Influence of quality

              Number of metal windings          Dictance oft soft material to
Number of soft windings                         metal windings

 Detail marking




Number of welding points on                             Tolerance of thicknes of
metal windings                                          inner- and outer ring to avoid
                                                        metal to metal contact
                  Loose inner- and outer ring to
                  realize ability to adapt at surface

                                             A member of the group of independent Klinger速 companies
Why Kempchen?
 seamless outer ring up to 1500 mm diameter
 higher temperature stability because of usage of graphite
foil with a purity level of minimum 99%
high variety of material due to a comprehensive raw
materials warehouse
 high flexibility because all necessary
manufacturing technology is available
(turning, winding)




                                  A member of the group of independent Klinger速 companies
A member of the group of independent Klinger速 companies
Corrugated gaskets with layers
 Design:
    corrugated metal ring, thickness 1, 3 mm, with layers bonded on
   both sides. Sheet thickness 0,5 mm.
    material of supporting ring: 1.4541; 1.4571; 1.4828; 2.4066;
   2.4360. and much else
    layers: PTFE, graphite, mica, cord of glass fibre or mineral fibre
    forms: rings, ovales, frames, also with division bars, holes and fish
   plates

                                W1A-3




                                     A member of the group of independent Klinger速 companies
Corrugated gaskets with layers
 Disadvantages:
    assembling under vacuum
    sensitive handling (diameter > 1000 mm)
    contact in thread
    not suitable for self-cutting
 Advantages:
   - vacuum-sealed
   - safe pressed soft material
   - high form stability
   - high temperature stability
   - high chemical resistance
   - fulfills all established regulations
   - small diffusion section
                                        A member of the group of independent Klinger速 companies
Why Kempchen?
 traceable marking
 development together with Shell which is field-proven for
many years
 safe and repeatable compound of layer and core by
automation
 only usage of graphite foils with quality of 99%
 safe and repeatable corrugated pitches by presicion tools




                                A member of the group of independent Klinger速 companies
A member of the group of independent Klinger速 companies
Influence of structure




                         A member of the group of independent Klinger速 companies
Core of Kammprofile




                      A member of the group of independent Klinger速 companies
Kempchen
 Due to special manufacturing processes the grooved tops
and valleys run exactly parallel

                       1,0                    90.0属
           0,33



                              1,00
                              0,1




 automatic, safe, reproducible connections of core and layer
 high flexibility due to stockable raw material variety
 reliable service due to the fact that everything is made in
own production
                                     A member of the group of independent Klinger速 companies
Structure of Kammprofile




                           A member of the group of independent Klinger速 companies
A member of the group of independent Klinger速 companies
A member of the group of independent Klinger速 companies
A member of the group of independent Klinger速 companies
A member of the group of independent Klinger速 companies
Agenda

  Strategy
  Future standards (clean air act)
  Influence of quality of different gasket
  type
  Result of lekage in comparison
  Approach to solving the problem with
  surface damages of flanges




                                    A member of the group of independent Klinger速 companies
Leakage rate
The specific leakage rate of a gasket depends on:
 Medium, presse and temperature
 Gasket type
 Sealing material
 Bolt force and surface pressure
 Quality of flange
Installation
    Method of screwing
    real pressure of sealing surface


                                        A member of the group of independent Klinger速 companies
Philosophy



 Reduce leakage to protect environmental

   Use the best available techniques for
  permanently minimised fugitive emission



                       A member of the group of independent Klinger速 companies
Comparison of leakage rate




                         A member of the group of independent Klinger速 companies
Comparing in depence of leakage rate




                          A member of the group of independent Klinger速 companies
Agenda

  Strategy
  Future standards (clean air act)
  Influence of quality of different gasket
  type
  Result of lekage in comparison
  Approach to solving the problem with
  surface damages of flanges




                                    A member of the group of independent Klinger速 companies
Task: Analysing surface




                          A member of the group of independent Klinger速 companies
KemAnalysis is

A procedure to analyse sealing surfaces to assess the
surface pressure distribution.

Knowlegde about:
       - loss of bolt load during installation
       - deformation of flange

Influence of:
        - uneven sealing surfaces on the sealing behaviour
        - damages on the sealing behaviour

Determining:
       - necessary repairing measures
       - the best possible sealing configuration

                                         A member of the group of independent Klinger速 companies
KemAnalysis

              pressure-sensitive paper

              area of low surface pressure
                                                         graphite 1 mm
                                                         separating foil

                                                         analysing film
                                                         steel core

                                                         PE-jacket



                                    shape of deformation
                                    shape of deformation
                               A member of the group of independent Klinger速 companies
Assessment by KemAnalysis




                                    Visual assessment of
                                       surface pressure


   Shape in graphite


                            A member of the group of independent Klinger速 companies
Detailed assessment by KemAnalysis
Example of a damaged spot on the flange


                                            surface pressure
                                            near zero




                                       shape of a dimple on the flange




                                A member of the group of independent Klinger速 companies
Detailed assessment: KemAnalysis




                                          Assessment of surface
                                          pressure by using the
                                          standard software of the
                                          paper manufacturer




                         A member of the group of independent Klinger速 companies
Summary


Verifying the quality and performance of your gasket supplier


Choose the right gasket for your application in relationship with
 your supplier


Use original material from leading manufacturer




                                        A member of the group of independent Klinger速 companies
Thank you for your attention !

More Related Content

More from ILMA, LLC (7)

Kempchen Dichtungstechnik 2012
Kempchen Dichtungstechnik 2012Kempchen Dichtungstechnik 2012
Kempchen Dichtungstechnik 2012
ILMA, LLC
Klinger Dichtungstechnik 2012
Klinger Dichtungstechnik 2012Klinger Dichtungstechnik 2012
Klinger Dichtungstechnik 2012
ILMA, LLC
Ilma 2012
Ilma 2012Ilma 2012
Ilma 2012
ILMA, LLC
ILMA Company Presentation
ILMA Company PresentationILMA Company Presentation
ILMA Company Presentation
ILMA, LLC
ILMA Presentation
ILMA PresentationILMA Presentation
ILMA Presentation
ILMA, LLC
Kempchen Dichtungstechnik Presentation
Kempchen Dichtungstechnik PresentationKempchen Dichtungstechnik Presentation
Kempchen Dichtungstechnik Presentation
ILMA, LLC
Klinger Dichtungstechnik Presentation
Klinger Dichtungstechnik PresentationKlinger Dichtungstechnik Presentation
Klinger Dichtungstechnik Presentation
ILMA, LLC
Kempchen Dichtungstechnik 2012
Kempchen Dichtungstechnik 2012Kempchen Dichtungstechnik 2012
Kempchen Dichtungstechnik 2012
ILMA, LLC
Klinger Dichtungstechnik 2012
Klinger Dichtungstechnik 2012Klinger Dichtungstechnik 2012
Klinger Dichtungstechnik 2012
ILMA, LLC
Ilma 2012
Ilma 2012Ilma 2012
Ilma 2012
ILMA, LLC
ILMA Company Presentation
ILMA Company PresentationILMA Company Presentation
ILMA Company Presentation
ILMA, LLC
ILMA Presentation
ILMA PresentationILMA Presentation
ILMA Presentation
ILMA, LLC
Kempchen Dichtungstechnik Presentation
Kempchen Dichtungstechnik PresentationKempchen Dichtungstechnik Presentation
Kempchen Dichtungstechnik Presentation
ILMA, LLC
Klinger Dichtungstechnik Presentation
Klinger Dichtungstechnik PresentationKlinger Dichtungstechnik Presentation
Klinger Dichtungstechnik Presentation
ILMA, LLC

Recently uploaded (20)

Caching for Performance Masterclass: The In-Memory Datastore
Caching for Performance Masterclass: The In-Memory DatastoreCaching for Performance Masterclass: The In-Memory Datastore
Caching for Performance Masterclass: The In-Memory Datastore
ScyllaDB
Webinar: LF Energy GEISA: Addressing edge interoperability at the meter
Webinar: LF Energy GEISA: Addressing edge interoperability at the meterWebinar: LF Energy GEISA: Addressing edge interoperability at the meter
Webinar: LF Energy GEISA: Addressing edge interoperability at the meter
DanBrown980551
What's New? ThousandEyes Product Features and Highlights
What's New? ThousandEyes Product Features and HighlightsWhat's New? ThousandEyes Product Features and Highlights
What's New? ThousandEyes Product Features and Highlights
ThousandEyes
Kickstart Your QA: An Introduction to Automated Regression Testing Tools
Kickstart Your QA: An Introduction to Automated Regression Testing ToolsKickstart Your QA: An Introduction to Automated Regression Testing Tools
Kickstart Your QA: An Introduction to Automated Regression Testing Tools
Shubham Joshi
SECURE BLOCKCHAIN FOR ADMISSION PROCESSING IN EDUCATIONAL INSTITUTIONS.pdf
SECURE BLOCKCHAIN FOR ADMISSION PROCESSING IN EDUCATIONAL INSTITUTIONS.pdfSECURE BLOCKCHAIN FOR ADMISSION PROCESSING IN EDUCATIONAL INSTITUTIONS.pdf
SECURE BLOCKCHAIN FOR ADMISSION PROCESSING IN EDUCATIONAL INSTITUTIONS.pdf
spub1985
William Maclyn Murphy McRae - A Seasoned Professional Renowned
William Maclyn Murphy McRae - A Seasoned Professional RenownedWilliam Maclyn Murphy McRae - A Seasoned Professional Renowned
William Maclyn Murphy McRae - A Seasoned Professional Renowned
William Maclyn Murphy McRae
UiPath Automation Developer Associate Training Series 2025 - Session 1
UiPath Automation Developer Associate Training Series 2025 - Session 1UiPath Automation Developer Associate Training Series 2025 - Session 1
UiPath Automation Developer Associate Training Series 2025 - Session 1
DianaGray10
The Constructor's Digital Transformation Playbook: Reducing Risk With Technology
The Constructor's Digital Transformation Playbook: Reducing Risk With TechnologyThe Constructor's Digital Transformation Playbook: Reducing Risk With Technology
The Constructor's Digital Transformation Playbook: Reducing Risk With Technology
Aggregage
ISOIEC 42001 AI Management System 際際滷s
ISOIEC 42001 AI Management System 際際滷sISOIEC 42001 AI Management System 際際滷s
ISOIEC 42001 AI Management System 際際滷s
GilangRamadhan884333
Understanding & Utilizing SharePoint Advanced Management
Understanding & Utilizing SharePoint Advanced ManagementUnderstanding & Utilizing SharePoint Advanced Management
Understanding & Utilizing SharePoint Advanced Management
Drew Madelung
Build with AI on Google Cloud Session #3
Build with AI on Google Cloud Session #3Build with AI on Google Cloud Session #3
Build with AI on Google Cloud Session #3
Margaret Maynard-Reid
Bedrock Data Automation (Preview): Simplifying Unstructured Data Processing
Bedrock Data Automation (Preview): Simplifying Unstructured Data ProcessingBedrock Data Automation (Preview): Simplifying Unstructured Data Processing
Bedrock Data Automation (Preview): Simplifying Unstructured Data Processing
Zilliz
TrustArc Webinar: State of State Privacy Laws
TrustArc Webinar: State of State Privacy LawsTrustArc Webinar: State of State Privacy Laws
TrustArc Webinar: State of State Privacy Laws
TrustArc
Data-Driven Public Safety: Reliable Data When Every Second Counts
Data-Driven Public Safety: Reliable Data When Every Second CountsData-Driven Public Safety: Reliable Data When Every Second Counts
Data-Driven Public Safety: Reliable Data When Every Second Counts
Safe Software
Teaching Prompting and Prompt Sharing to End Users.pptx
Teaching Prompting and Prompt Sharing to End Users.pptxTeaching Prompting and Prompt Sharing to End Users.pptx
Teaching Prompting and Prompt Sharing to End Users.pptx
Michael Blumenthal (Microsoft MVP)
Dev Dives: Unlock the future of automation with UiPath Agent Builder
Dev Dives: Unlock the future of automation with UiPath Agent BuilderDev Dives: Unlock the future of automation with UiPath Agent Builder
Dev Dives: Unlock the future of automation with UiPath Agent Builder
UiPathCommunity
Caching for Performance Masterclass: Caching at Scale
Caching for Performance Masterclass: Caching at ScaleCaching for Performance Masterclass: Caching at Scale
Caching for Performance Masterclass: Caching at Scale
ScyllaDB
Benchmark Testing Demystified: Your Roadmap to Peak Performance
Benchmark Testing Demystified: Your Roadmap to Peak PerformanceBenchmark Testing Demystified: Your Roadmap to Peak Performance
Benchmark Testing Demystified: Your Roadmap to Peak Performance
Shubham Joshi
Revolutionizing Field Service: How LLMs Are Powering Smarter Knowledge Access...
Revolutionizing Field Service: How LLMs Are Powering Smarter Knowledge Access...Revolutionizing Field Service: How LLMs Are Powering Smarter Knowledge Access...
Revolutionizing Field Service: How LLMs Are Powering Smarter Knowledge Access...
Earley Information Science
Getting Started with AWS - Enterprise Landing Zone for Terraform Learning & D...
Getting Started with AWS - Enterprise Landing Zone for Terraform Learning & D...Getting Started with AWS - Enterprise Landing Zone for Terraform Learning & D...
Getting Started with AWS - Enterprise Landing Zone for Terraform Learning & D...
Chris Wahl
Caching for Performance Masterclass: The In-Memory Datastore
Caching for Performance Masterclass: The In-Memory DatastoreCaching for Performance Masterclass: The In-Memory Datastore
Caching for Performance Masterclass: The In-Memory Datastore
ScyllaDB
Webinar: LF Energy GEISA: Addressing edge interoperability at the meter
Webinar: LF Energy GEISA: Addressing edge interoperability at the meterWebinar: LF Energy GEISA: Addressing edge interoperability at the meter
Webinar: LF Energy GEISA: Addressing edge interoperability at the meter
DanBrown980551
What's New? ThousandEyes Product Features and Highlights
What's New? ThousandEyes Product Features and HighlightsWhat's New? ThousandEyes Product Features and Highlights
What's New? ThousandEyes Product Features and Highlights
ThousandEyes
Kickstart Your QA: An Introduction to Automated Regression Testing Tools
Kickstart Your QA: An Introduction to Automated Regression Testing ToolsKickstart Your QA: An Introduction to Automated Regression Testing Tools
Kickstart Your QA: An Introduction to Automated Regression Testing Tools
Shubham Joshi
SECURE BLOCKCHAIN FOR ADMISSION PROCESSING IN EDUCATIONAL INSTITUTIONS.pdf
SECURE BLOCKCHAIN FOR ADMISSION PROCESSING IN EDUCATIONAL INSTITUTIONS.pdfSECURE BLOCKCHAIN FOR ADMISSION PROCESSING IN EDUCATIONAL INSTITUTIONS.pdf
SECURE BLOCKCHAIN FOR ADMISSION PROCESSING IN EDUCATIONAL INSTITUTIONS.pdf
spub1985
William Maclyn Murphy McRae - A Seasoned Professional Renowned
William Maclyn Murphy McRae - A Seasoned Professional RenownedWilliam Maclyn Murphy McRae - A Seasoned Professional Renowned
William Maclyn Murphy McRae - A Seasoned Professional Renowned
William Maclyn Murphy McRae
UiPath Automation Developer Associate Training Series 2025 - Session 1
UiPath Automation Developer Associate Training Series 2025 - Session 1UiPath Automation Developer Associate Training Series 2025 - Session 1
UiPath Automation Developer Associate Training Series 2025 - Session 1
DianaGray10
The Constructor's Digital Transformation Playbook: Reducing Risk With Technology
The Constructor's Digital Transformation Playbook: Reducing Risk With TechnologyThe Constructor's Digital Transformation Playbook: Reducing Risk With Technology
The Constructor's Digital Transformation Playbook: Reducing Risk With Technology
Aggregage
ISOIEC 42001 AI Management System 際際滷s
ISOIEC 42001 AI Management System 際際滷sISOIEC 42001 AI Management System 際際滷s
ISOIEC 42001 AI Management System 際際滷s
GilangRamadhan884333
Understanding & Utilizing SharePoint Advanced Management
Understanding & Utilizing SharePoint Advanced ManagementUnderstanding & Utilizing SharePoint Advanced Management
Understanding & Utilizing SharePoint Advanced Management
Drew Madelung
Build with AI on Google Cloud Session #3
Build with AI on Google Cloud Session #3Build with AI on Google Cloud Session #3
Build with AI on Google Cloud Session #3
Margaret Maynard-Reid
Bedrock Data Automation (Preview): Simplifying Unstructured Data Processing
Bedrock Data Automation (Preview): Simplifying Unstructured Data ProcessingBedrock Data Automation (Preview): Simplifying Unstructured Data Processing
Bedrock Data Automation (Preview): Simplifying Unstructured Data Processing
Zilliz
TrustArc Webinar: State of State Privacy Laws
TrustArc Webinar: State of State Privacy LawsTrustArc Webinar: State of State Privacy Laws
TrustArc Webinar: State of State Privacy Laws
TrustArc
Data-Driven Public Safety: Reliable Data When Every Second Counts
Data-Driven Public Safety: Reliable Data When Every Second CountsData-Driven Public Safety: Reliable Data When Every Second Counts
Data-Driven Public Safety: Reliable Data When Every Second Counts
Safe Software
Dev Dives: Unlock the future of automation with UiPath Agent Builder
Dev Dives: Unlock the future of automation with UiPath Agent BuilderDev Dives: Unlock the future of automation with UiPath Agent Builder
Dev Dives: Unlock the future of automation with UiPath Agent Builder
UiPathCommunity
Caching for Performance Masterclass: Caching at Scale
Caching for Performance Masterclass: Caching at ScaleCaching for Performance Masterclass: Caching at Scale
Caching for Performance Masterclass: Caching at Scale
ScyllaDB
Benchmark Testing Demystified: Your Roadmap to Peak Performance
Benchmark Testing Demystified: Your Roadmap to Peak PerformanceBenchmark Testing Demystified: Your Roadmap to Peak Performance
Benchmark Testing Demystified: Your Roadmap to Peak Performance
Shubham Joshi
Revolutionizing Field Service: How LLMs Are Powering Smarter Knowledge Access...
Revolutionizing Field Service: How LLMs Are Powering Smarter Knowledge Access...Revolutionizing Field Service: How LLMs Are Powering Smarter Knowledge Access...
Revolutionizing Field Service: How LLMs Are Powering Smarter Knowledge Access...
Earley Information Science
Getting Started with AWS - Enterprise Landing Zone for Terraform Learning & D...
Getting Started with AWS - Enterprise Landing Zone for Terraform Learning & D...Getting Started with AWS - Enterprise Landing Zone for Terraform Learning & D...
Getting Started with AWS - Enterprise Landing Zone for Terraform Learning & D...
Chris Wahl

Kempchen Dichtungstechnik Company Presentation

  • 1. Welcome A member of the group of independent Klinger速 companies
  • 2. A member of the group of independent Klinger速 companies
  • 3. Agenda Strategy Future standards (clean air act) Influence of quality of different gasket type Result of lekage in comparison Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger速 companies
  • 4. Agenda Strategy Future standards (clean air act) Influence of quality of different gasket type Result of lekage in comparison Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger速 companies
  • 5. THE GROUP OF INDEPENDENT KLINGER速 COMPANIES FLUID CONTROL INDUSTRIAL SEALING SERVICE & DISTRIBUTION BUSINESS BUSINESS BUSINESS KLINGER FLUID CONTROL RICH. KLINGER BARTSCH GMBH KEMPCHEN DICHTUNGS- RICHARD KLINGER KLINGER GMBH GMBH | AUSTRIA DICHTUNGSTECHNIK GMBH GERMANY TECHNIK GMBH|GERMANY S.A.A.C.I.yF. | ARGENTINA GERMANY & CO.KG | AUSTRIA J. Nahringbauer M. Einfeldt K. Schonebeck A. Pinter R. R旦del R. R旦del KLINGER SCHNEBERG KLINGER LTD KLINGER (PTY) LTD KEMPCHEN LEUNA ELDI S.A. KLINGER S.P.A. GMBH | GERMANY AUSTRALIA SOUTH AFRICA GERMANY ARGENTINA ITALY M. Gossmann J. Lyons A. Goosen K. Schonebeck A. Pinter A. Molteni KLINGER LTD KLINGER MZANSI (PTY) KEMPCHEN S.R.O. KLINGER GEBETSROITHER KLINGER B.V. NEW ZEALAND LTD | SOUTH AFRICA CZECH REPUBLIC GMBH & CO. KG | AUSTRIA NETHERLANDS D. van der Walt| J. Lyons V. Vesely M. Eder T. van Erkelens W. Ndlovu KLINGER GOLDCREST WRIGHT, SEAL & A.W. SCHULTZE GMBH S.A. KLINGER-SOGFILTRES KLINGER W POLSCE CO LTD | THAILAND PLASTICS (PTY) LTD GERMANY N.V. | BELGIUM SP. Z O.O. | POLAND SOUTH AFRICA J. Somsuphangsri A. Goosen|G.Sampson M. Lorenz J. Schoonheydt M. Flisowski RICHARD KLINGER IND KLINGER AG EGLISWIL KLINGER DANMARK A/S KLINGER SAIDI LDA E COM LTDA | BRAZIL SWITZERLAND DENMARK PORTUGAL A. Maier U. Wegmann K. Knutzen J. S叩nchez KLINGER LIMITED ASEKO OY SAIDI UNITED KINGDOM FINLAND SPAIN A. Bates M. Ivanoff M. Tabasco THERMOSEAL INC. MECKELBORG OY KLINGER SWEDEN AB UNITED STATES OF AMERICA FINLAND SWEDEN J. R. Leighty R. Plyhm A. Sv辰rds辿n KLINGER-RAMIKRO OY FINLAND R. Myllym辰ki MAY 2011 A member of the group of independent Klinger速 companies
  • 6. Company strategy Target groups: Chemical- and petrochemical industry Metal-working industry Power generation industry Full product line in the field of static gaskets Services A member of the group of independent Klinger速 companies
  • 7. Company strategy Target groups: Chemical- and petrochemical industry Metal-working industry Power supplier Full product line in the field of static gaskets Services A member of the group of independent Klinger速 companies
  • 8. Company strategy Target groups: Chemical- and petrochemical industry Metal-working industry Power supplier Full product line in the field of static gaskets Services A member of the group of independent Klinger速 companies
  • 9. Production Product competence within the production A member of the group of independent Klinger速 companies
  • 10. Production Product competence within the production Core competence at different locations of plants A member of the group of independent Klinger速 companies
  • 11. Structure of production competence-center Kempchen Oberhausen Metal gaskets Metal/Soft-material gaskets Packings Cover plate gaskets Rubber-steel gaskets PTFE A member of the group of independent Klinger速 companies
  • 12. Structure of production Kempchen Oberhausen Metal gaskets Metal/Soft-material gaskets Packings Cover plate gaskets Rubber-steel gaskets PTFE A member of the group of independent Klinger速 companies
  • 13. Structure of production competence-center Kempchen Kempchen Oberhausen S.r.o Metal gaskets Metal/Soft-material gaskets Packings Spirale-wound gaskets Cover plate gaskets Compensators Rubber-steel gaskets PTFE A member of the group of independent Klinger速 companies
  • 14. Structure of production Kempchen S.r.o Spirale-wound gaskets Compensators A member of the group of independent Klinger速 companies
  • 15. Structure of production competence-center Kempchen Kempchen Oberhausen A.W.Schultze S.r.o Metal gaskets Metal/Soft-material gaskets Packings Spirale-wound gaskets Soft-material gaskets Cover plate gaskets Compensators Rubber-steel gaskets PTFE A member of the group of independent Klinger速 companies
  • 16. Structure of production A.W.Schultze Soft-material gaskets A member of the group of independent Klinger速 companies
  • 17. Strukture of production competence-center Kempchen Kempchen Oberhausen A.W.Schultze S.r.o Dichtungen aus Metall Metall-Weichstoffdichtungen Packungen / Spirale-wound gaskets Soft-material gaskets Verschludeckeldichtungen Compensators Gummi-/Stahl-Dichtungen PTFE A member of the group of independent Klinger速 companies
  • 18. Production Product competence within the production Core competence at different locations of plants Product quality A member of the group of independent Klinger速 companies
  • 19. Quality standards A member of the group of independent Klinger速 companies
  • 20. Approvals 1. Product Approvals TA-Luft 57 BAM 14 DVDW 18 FDA 5 HTB 10 KTW 4 Customer authorization 7 total 115 A member of the group of independent Klinger速 companies
  • 21. Company strategy Target groups: Chemical- and petrochemical industry Metal-working industry Power supplier Full product line in the field of static gaskets Services A member of the group of independent Klinger速 companies
  • 22. Production range Rubber-Steel Metallic gaskets gaskets Metal jacketed Flat soft gaskets gaskets Spiral wound PTFE gaskets Cover-plate Packings gaskets Compensators A member of the group of independent Klinger速 companies
  • 23. Agenda Strategy Future standards (clean air act) Influence of quality of different gasket type Result of lekage in comparison Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger速 companies
  • 24. National legal basic in Germany 4. BlmSchV Bundes-Immissions- Bundesimmisions- Schutz-Gesetz schutzverordnung VDI 2440 (2000) TA-Luft Okt.2002 (techn. Anleitung zur Luftreinhaltung) VDI 2200 A member of the group of independent Klinger速 companies
  • 25. Interpretation today Request to technical leak proof (TA-Luft) Gasket Flange connection Component test accor.VDI 2200 Certificat of high class Calculation accor. AD 2000 Assembly Technical leak proof in accor. to clean air act (TA-Luft) A member of the group of independent Klinger速 companies
  • 26. Future interpretation Request to technical leak proof (TA-Luft) Gasket Flange connexion Component test accor.VDI 2200 Flange Joint calculation z.B. nach EN 1591-1 Certificat of gasket Installation of Qualitysystem Qualified assembly and documentation Technical leak proof in accor. to clean air act (TA-Luft) A member of the group of independent Klinger速 companies
  • 27. Future guidline out of VDI 2290 Proof of Helium-Lekage rate under operating condition - Min. request: Lekage rate < 110 2 mgs-1 m-1 A member of the group of independent Klinger速 companies
  • 28. EN 1591: Contents Part 1: calculation method under consideration of the flanges(EN) Part 2: gasket characteristic (ENV) Part 3: calculation method for joints with gaskets in metal-to-metal contact (CEN/TS) Part 4 : Qualification of personnel in assembling of bolted fastenings within the scope of Pressure Equipment Directive (prEN) A member of the group of independent Klinger速 companies
  • 29. Agenda Strategy Future standards (clean air act) Influence of quality of different gasket type Result of lekage in comparison Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger速 companies
  • 30. Influence of quality A member of the group of independent Klinger速 companies
  • 31. A member of the group of independent Klinger速 companies
  • 32. Spiral wound Gaskets SPV2J Construction: Metal strip and soft material spiral wound. Inner supporting is necessary. Depending on the installation space an inner and/or outer ring is required. Metal strip/inner ring: stainless steel, nickel etc., outer ring St galvanized Filler of soft material: PTFE, graphite, mica Structual shape: rings, oval, with sealing zone , with ribs Operative range: pressure: up to 250 bar Temperature: depends on material up to 500属C and higher experienced in refineries, Chemical plants, pipeline engineering. Good sealing behaviour (TA-Luft suitable) of independent Klinger速 companies A member of the group
  • 33. Spiral wound Gaskets Construction: Standard with sealing zone Dimensions: DIN- and ANSI-flanges all diameters up to 2000 mm Characteristic values: Spiral wound gasket layers of PTFE (u) Grafit (u) PTFE (k) Grafit (k) Rec. max. Surface roughness from 25 12,5 25 12,5 袖m Of the flange surfaces to 50 25 50 25 Surface pressure v 30/50 50 30/50 50 N/mm族 Limits for 20属C 150 150 300 300 Surface pressure v 45/60* 60 45/60* 60 N/mm族 Limits for 300属C 120* 120 220* 220 A member of the group of independent Klinger速 companies
  • 34. Influence of quality Number of metal windings Dictance oft soft material to Number of soft windings metal windings Detail marking Number of welding points on Tolerance of thicknes of metal windings inner- and outer ring to avoid metal to metal contact Loose inner- and outer ring to realize ability to adapt at surface A member of the group of independent Klinger速 companies
  • 35. Why Kempchen? seamless outer ring up to 1500 mm diameter higher temperature stability because of usage of graphite foil with a purity level of minimum 99% high variety of material due to a comprehensive raw materials warehouse high flexibility because all necessary manufacturing technology is available (turning, winding) A member of the group of independent Klinger速 companies
  • 36. A member of the group of independent Klinger速 companies
  • 37. Corrugated gaskets with layers Design: corrugated metal ring, thickness 1, 3 mm, with layers bonded on both sides. Sheet thickness 0,5 mm. material of supporting ring: 1.4541; 1.4571; 1.4828; 2.4066; 2.4360. and much else layers: PTFE, graphite, mica, cord of glass fibre or mineral fibre forms: rings, ovales, frames, also with division bars, holes and fish plates W1A-3 A member of the group of independent Klinger速 companies
  • 38. Corrugated gaskets with layers Disadvantages: assembling under vacuum sensitive handling (diameter > 1000 mm) contact in thread not suitable for self-cutting Advantages: - vacuum-sealed - safe pressed soft material - high form stability - high temperature stability - high chemical resistance - fulfills all established regulations - small diffusion section A member of the group of independent Klinger速 companies
  • 39. Why Kempchen? traceable marking development together with Shell which is field-proven for many years safe and repeatable compound of layer and core by automation only usage of graphite foils with quality of 99% safe and repeatable corrugated pitches by presicion tools A member of the group of independent Klinger速 companies
  • 40. A member of the group of independent Klinger速 companies
  • 41. Influence of structure A member of the group of independent Klinger速 companies
  • 42. Core of Kammprofile A member of the group of independent Klinger速 companies
  • 43. Kempchen Due to special manufacturing processes the grooved tops and valleys run exactly parallel 1,0 90.0属 0,33 1,00 0,1 automatic, safe, reproducible connections of core and layer high flexibility due to stockable raw material variety reliable service due to the fact that everything is made in own production A member of the group of independent Klinger速 companies
  • 44. Structure of Kammprofile A member of the group of independent Klinger速 companies
  • 45. A member of the group of independent Klinger速 companies
  • 46. A member of the group of independent Klinger速 companies
  • 47. A member of the group of independent Klinger速 companies
  • 48. A member of the group of independent Klinger速 companies
  • 49. Agenda Strategy Future standards (clean air act) Influence of quality of different gasket type Result of lekage in comparison Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger速 companies
  • 50. Leakage rate The specific leakage rate of a gasket depends on: Medium, presse and temperature Gasket type Sealing material Bolt force and surface pressure Quality of flange Installation Method of screwing real pressure of sealing surface A member of the group of independent Klinger速 companies
  • 51. Philosophy Reduce leakage to protect environmental Use the best available techniques for permanently minimised fugitive emission A member of the group of independent Klinger速 companies
  • 52. Comparison of leakage rate A member of the group of independent Klinger速 companies
  • 53. Comparing in depence of leakage rate A member of the group of independent Klinger速 companies
  • 54. Agenda Strategy Future standards (clean air act) Influence of quality of different gasket type Result of lekage in comparison Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger速 companies
  • 55. Task: Analysing surface A member of the group of independent Klinger速 companies
  • 56. KemAnalysis is A procedure to analyse sealing surfaces to assess the surface pressure distribution. Knowlegde about: - loss of bolt load during installation - deformation of flange Influence of: - uneven sealing surfaces on the sealing behaviour - damages on the sealing behaviour Determining: - necessary repairing measures - the best possible sealing configuration A member of the group of independent Klinger速 companies
  • 57. KemAnalysis pressure-sensitive paper area of low surface pressure graphite 1 mm separating foil analysing film steel core PE-jacket shape of deformation shape of deformation A member of the group of independent Klinger速 companies
  • 58. Assessment by KemAnalysis Visual assessment of surface pressure Shape in graphite A member of the group of independent Klinger速 companies
  • 59. Detailed assessment by KemAnalysis Example of a damaged spot on the flange surface pressure near zero shape of a dimple on the flange A member of the group of independent Klinger速 companies
  • 60. Detailed assessment: KemAnalysis Assessment of surface pressure by using the standard software of the paper manufacturer A member of the group of independent Klinger速 companies
  • 61. Summary Verifying the quality and performance of your gasket supplier Choose the right gasket for your application in relationship with your supplier Use original material from leading manufacturer A member of the group of independent Klinger速 companies
  • 62. Thank you for your attention !

Editor's Notes

  • #7: Our whole strategy is based on three elements. The first is the definition of our Key accounts which chemical- and petrochemical industries. The second one is something what we have to do if we want to follow the startegy of our customers, because most of them reduce the number of suppliers. It卒s a result of the electronic way to purchase. So we have to offer the full range of static gaskets. The third item is also as important as the first two are, because we talk about M aintanance R epair O peration articles, these are articels with a small value but you need a high availability, in a stream lined prozess.
  • #9: Now I will intruduce the different parts of our strategy. Our Key customers are global player with a lot of different subsiduaries in Europ and in US. So we had to bild up a European network for services and early delivery.
  • #10: You could participate of more than 100 year old knowledge and our high competenc in technical relationship. Core competence in production is what we need , during we had developed us from a local supplier up to the global market.If you want to be the market leader , you have to be the cost leader in the different production fields. It`s the only way to get the best result between real performance and price. It卒s nearly impossible to attend to every product (now nearly 90%) what our key customer in a global contrakt needs. So we had to bild strategic alliances with the best partners. Because if you want to be the best you must work together with the best. It`s self-evidence for us that our products are in accordance to the quality of our customers spezifikation, or the differnt national norm standards. Here are some certificates of our quality system.
  • #11: You could participate of more than 100 year old knowledge and our high competenc in technical relationship. Core competence in production is what we need , during we had developed us from a local supplier up to the global market.If you want to be the market leader , you have to be the cost leader in the different production fields. It`s the only way to get the best result between real performance and price. It卒s nearly impossible to attend to every product (now nearly 90%) what our key customer in a global contrakt needs. So we had to bild strategic alliances with the best partners. Because if you want to be the best you must work together with the best. It`s self-evidence for us that our products are in accordance to the quality of our customers spezifikation, or the differnt national norm standards. Here are some certificates of our quality system.
  • #19: You could participate of more than 100 year old knowledge and our high competenc in technical relationship. Core competence in production is what we need , during we had developed us from a local supplier up to the global market.If you want to be the market leader , you have to be the cost leader in the different production fields. It`s the only way to get the best result between real performance and price. It卒s nearly impossible to attend to every product (now nearly 90%) what our key customer in a global contrakt needs. So we had to bild strategic alliances with the best partners. Because if you want to be the best you must work together with the best. It`s self-evidence for us that our products are in accordance to the quality of our customers spezifikation, or the differnt national norm standards. Here are some certificates of our quality system.
  • #22: Now I will intruduce the different parts of our strategy. Our Key customers are global player with a lot of different subsiduaries in Europ and in US. So we had to bild up a European network for services and early delivery.
  • #52: Everything what we do and what we have to do stand up into a higher mind. So we always act under these business edge............................And the main difference between us and other suppliers of gaskets is that we develop and produce oureselves.
  • #56: 23.11.12