Li-ion Batteries and Applications, chapter 6: Battery design
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Design of a Li-ion battery: component selection, cell installation, connections, control, protection, isolation, thermal management, mechanical design. From the book "Li-ion Batteries and Applications" by Davide Andrea
Li-ion Batteries and Applications, chapter 6: Battery design
- 1. Li-ion batteries and applications Bater鱈as de iones de litio y aplicaciones Davide Andrea Elithion Inc. Volume 1: Batteries Ch 6: Battery design Vol炭men 1: Baterias Cap. 6: Dise単o de la bater鱈a
- 2. Chapter 6.1 Battery design - Introduction Dise単o de la bater鱈a - Introducci坦n Ch 6.1: Battery design - Introduction
- 3. Ch 6.1: Battery design - Introduction Definition Definici坦n A battery has: One current One State of Charge One protector switch (or a set of switches, for charging and discharging separately) Two power terminals (or more, for charging and discharging separately)
- 4. Ch 6.1: Battery design - Introduction Battery use classification Clasificaci坦n de las bater鱈as en funci坦n de su uso Energy Power Buffer
- 5. Ch 6.1: Battery design - Introduction Battery design checklist, 1 Lista de verificaci坦n de dise単o de bater鱈as, 1 Should I design a battery? Establish application requirements Produce battery specifications Propose 2~3 solutions, select one
- 6. Ch 6.1: Battery design - Introduction Battery design checklist, 2 Lista de verificaci坦n de dise単o de bater鱈as, 2 Main component selection Cell mounting design High power design Low power design Thermal design Mechanical design
- 7. Ch 6.1: Battery design - Introduction Application requirements Requerimientos de aplicacion The application Desired life (years), number of cycles Nominal battery voltage Profile of the current during a cycle Required energy density Cost for first article, cost in quantity
- 8. Ch 6.1: Battery design - Introduction Create battery specifications Crear especificaciones de bater鱈a Nominal capacity at the start of life Actual capacity at the end of life Initial range of SoC Final range of SoC Cell chemistry Maximum value of MPT
- 9. Chapter 6.2 Battery design - Component selection Dise単o de la bater鱈a - Selecci坦n de componentes Ch 6.2: Battery design - Component selection
- 10. Ch 6.2: Battery design - Component selection Cell format, BMS suggestions Formato de celdas, sugerencias de BMS.
- 11. Chapter 6.3 Battery design - Cell installation and interconnection Dise単o de la bater鱈a - instalaci坦n e interconexi坦n de celdas Ch 6.3: Battery design - Cell installation
- 12. Ch 6.3: Battery design - Cell installation Small cylindrical cells Celdas cil鱈ndricas peque単as
- 13. Ch 6.3: Battery design - Cell installation Small cylindrical, series string Celdas cil鱈ndricas peque単as, cadenas de series
- 14. Ch 6.3: Battery design - Cell installation Small cylindrical, parallel-first Celdas cil鱈ndricas peque単as, parallelo-primero
- 15. Ch 6.3: Battery design - Cell installation Small cylindrical in a frame Celdas cil鱈ndricas peque単as en un marco
- 16. Ch 6.3: Battery design - Cell installation Small cylindrical voltage sensing Detecci坦n de voltaje, celdas cil鱈ndricas peque単as
- 17. Ch 6.3: Battery design - Cell installation Small cylindrical enclosure Cerramiento para celdas cil鱈ndricas peque単as
- 18. Ch 6.3: Battery design - Cell installation Large Prismatic cells Celdas prism叩ticas grandes
- 19. Ch 6.3: Battery design - Cell installation Large Prismatic arrangement Arreglo de celdas prism叩ticas grandes
- 20. Ch 6.3: Battery design - Cell installation Large Prismatic retention Retencion de celdas prism叩ticas grandes
- 21. Ch 6.3: Battery design - Cell installation Large Prismatic enclosure Contenedor de celdas prism叩ticas grandes
- 22. Ch 6.3: Battery design - Cell installation Pouch cells Celdas de bolsa
- 23. Ch 6.3: Battery design - Cell installation Pouch arrangement Arreglo de celdas celdas de bolsa
- 24. Ch 6.3: Battery design - Cell installation Pouch cell stack Pilas de celdas de bolsa
- 25. Ch 6.3: Battery design - Cell installation Pouch cell modules M坦dulos de celdas de bolsa
- 26. Ch 6.3: Battery design - Cell installation Small prismatic, large cylindrical Celdas prism叩ticas peque単as, grandes celdas cil鱈ndricas
- 27. Chapter 6.4 Battery design - BMS installation Dise単o de la bater鱈a - Instalaci坦n de BMS Ch 6.4: Battery design - BMS installation
- 28. Ch 6.4: Battery design - BMS installation BMS power Alimentaci坦n del BMS
- 29. Chapter 6.5 Battery design - Sensing Dise単o de la bater鱈a - Detecci坦n Ch 6.5: Battery design - Sensing
- 30. Ch 6.5: Battery design - Sensing Cell voltage sensing Detecci坦n de la tensi坦n de las celdas
- 31. Ch 6.5: Battery design - Sensing Current sensing Detecci坦n de la corriente
- 32. Ch 6.5: Battery design - Sensing Resistive current sensing Detecci坦n de la corriente, m辿todo resistivo
- 33. Ch 6.5: Battery design - Sensing Hall Effect current sensing Sensor de corriente, m辿todo Hall effect
- 34. Ch 6.5: Battery design - Sensing Two current sensors Dos sensores de corriente
- 35. Chapter 6.6 Battery design - Communication links Dise単o de la bater鱈a - Enlaces de comunicacion Ch 6.6: Battery design - Communication links
- 36. Ch 6.6: Battery design - Communication links Wired buses Buses cableados
- 37. Ch 6.6: Battery design - Communication links Standard buses, physical layer Buses estandar, estrato f鱈sico
- 38. Ch 6.6: Battery design - Communication links Bad communication example Ejemplo de mala comunicaci坦n
- 39. Ch 6.6: Battery design - Communication links CAN, RS485 CAN, RS485
- 40. Chapter 6.7 Battery design - Control Dise単o de la bater鱈a - Control Ch 6.7: Battery design - Control
- 41. Ch 6.7: Battery design - Control Control inputs Entradas de control
- 42. Ch 6.7: Battery design - Control Switch driven control input Interruptor conectado a una entrada de control
- 43. Ch 6.7: Battery design - Control Control outputs Salidas de control
- 44. Ch 6.7: Battery design - Control Open drain outputs Salidas con drenador abierto
- 45. Chapter 6.8 Battery design - Protection Dise単o de la bater鱈a - Proteccion Ch 6.8: Battery design - Protection
- 46. Ch 6.8: Battery design - Protection Protection is required La protecci坦n es necesaria THE BMS MUST BE ABLE TO SHUT OFF THE BATTERY CURRENT COMPLETELY!
- 47. Ch 6.8: Battery design - Protection Protector switch topologies Topolog鱈as de interruptor de protecci坦n
- 48. Ch 6.8: Battery design - Protection Single switch topology Topolog鱈a de un solo interruptor
- 49. Ch 6.8: Battery design - Protection Dual switch single port topology Topolog鱈a de doble interruptor, puerto 炭nico
- 50. Ch 6.8: Battery design - Protection Dual port topology Topolog鱈a de doble puerto
- 51. Ch 6.8: Battery design - Protection Switch components Componentes para un interruptor
- 52. Ch 6.8: Battery design - Protection Single port MOSFET topology Topolog鱈a MOSFET con puerto 炭nico
- 53. Ch 6.8: Battery design - Protection Dual port MOSFET topology Topolog鱈a MOSFET de doble puerto
- 54. Ch 6.8: Battery design - Protection Single port contactor topology Topolog鱈a contactor con puerto 炭nico
- 55. Ch 6.8: Battery design - Protection Dual port contactor topology Topolog鱈a contactor de doble puerto
- 56. Chapter 6.9 Battery design - Precharge Dise単o de la bater鱈a - Precarga Ch 6.9: Battery design - Precharge
- 57. Ch 6.9: Battery design - Precharge Current with no precharge Corriente sin precarga
- 58. Ch 6.9: Battery design - Precharge Current with no precharge Corriente sin precarga
- 59. Ch 6.9: Battery design - Precharge Pulse duration with no precharge Duraci坦n del pulso sin precarga
- 60. Ch 6.9: Battery design - Precharge Precharge plot Gr叩fica de precarga
- 61. Ch 6.9: Battery design - Precharge Precharge circuit Circuito de precarga
- 62. Ch 6.9: Battery design - Precharge Complete contactor circuit Circuito de contactores completo
- 63. Ch 6.9: Battery design - Precharge Precharge responsibility Responsabilidad de precarga
- 64. Ch 6.9: Battery design - Precharge Post-discharge Descarga despu辿s de apagar
- 65. Chapter 6.10 Battery design - Battery isolation and ground faults Dise単o de la bater鱈a - Aislamiento de la bater鱈a y fallas a tierra. Ch 6.10: Battery design - Isolation
- 66. Ch 6.10: Battery design - Isolation Why isolation? 多Por qu辿 aislamiento?
- 67. Ch 6.10: Battery design - Isolation Which batteries need isolation? 多Qu辿 bater鱈as necesitan aislamiento?
- 68. Ch 6.10: Battery design - Isolation Grounded applications Aplicaci坦nes conectadas a tierra
- 69. Ch 6.10: Battery design - Isolation Battery isolation Aislamiento de la bater鱈a
- 70. Ch 6.10: Battery design - Isolation Risks of grounded batteries Riesgos de las bater鱈as conectadas a tierra
- 71. Ch 6.10: Battery design - Isolation Automatic ground fault detection Detecci坦n autom叩tica de fallas a tierra Types: Isolation loss Ground fault current
- 72. Chapter 6.11 Battery design - Chargers Dise単o de la bater鱈a - Cargadores Ch 6.11: Battery design - Chargers
- 73. Ch 6.11: Battery design - Chargers AC charger control Control de cargadores alimentados por AC
- 74. Ch 6.11: Battery design - Chargers Multiple chargers Cargadores m炭ltiples
- 75. Ch 6.11: Battery design - Chargers Multiple charger control Control de m炭ltiples cargadores
- 76. Ch 6.11: Battery design - Chargers Charger selection Selecci坦n de cargador CCCV output Output voltage, current Power AC input Control: Not adjustable Adjustable with screwdriver adjustments Remotely configurable (e.g.: though the CAN bus) Multiple chargers: For parallel operation For series operation
- 77. Chapter 6.12 Battery design - Radio noise, EMI Dise単o de la bater鱈a - Ruido radioel辿ctrico Ch 6.12: Battery design - Radio noise, EMI
- 78. Ch 6.12: Battery design - Radio noise, EMI Noise sources Fuentes de ruido Switching converters Radio transmitters
- 79. Ch 6.12: Battery design - Radio noise, EMI Switch-mode noise generation Ruido generado por fuentes de alimentaci坦n conmutadas
- 80. Ch 6.12: Battery design - Radio noise, EMI Bouncing battery Bater鱈as saltarinas
- 81. Ch 6.12: Battery design - Radio noise, EMI Noise immunity and reduction Inmunidad al ruido y reducci坦n del mismo Immunity: Switch-mode: routing, twisting, isolation, grounding Transmitters: ferrite clamps Reduction: Shielding, enclosing, grounding
- 82. Chapter 6.13 Battery design - Thermal management Dise単o de la bater鱈a - Gesti坦n t辿rmica Ch 6.13: Battery design - Thermal management
- 83. Ch 6.13: Battery design - Thermal management Temperature plot Gr叩fico de temperatura
- 84. Ch 6.13: Battery design - Thermal management Thermal management techniques T辿cnicas de gesti坦n t辿rmica
- 85. Ch 6.13: Battery design - Thermal management Insulation Aislamiento
- 86. Ch 6.13: Battery design - Thermal management Passive heat transfer Transferencia de calor pasiva
- 87. Ch 6.13: Battery design - Thermal management Active heat transfer Transferencia de calor activa
- 88. Ch 6.13: Battery design - Thermal management Air path Trayectoria del aire
- 89. Ch 6.13: Battery design - Thermal management Airflow through the battery Flujo de aire a trav辿s de la bater鱈a
- 90. Ch 6.13: Battery design - Thermal management Channeled airflow Flujo de aire canalizado
- 91. Ch 6.13: Battery design - Thermal management Liquid cooling Refrigeraci坦n l鱈quida
- 92. Ch 6.13: Battery design - Thermal management Thermal storage Almacenamiento termico
- 93. Ch 6.13: Battery design - Thermal management Heating and cooling Calefacci坦n y refrigeraci坦n
- 94. Chapter 6.14 Battery design - Mechanical design Dise単o de la bater鱈a - Dise単o mecanico Ch 6.14: Battery design - Mechanical design
- 95. Ch 6.14: Battery design - Mechanical design Mechanical design Dise単o mecanico Protect from wandering fingers Offer an environmental protection appropriate for the use Be electrically insulated from the battery Be sufficiently rugged against expected abuse, without adding excessive mass
- 96. Chapter 6.15 Battery design - Regulatory standards Dise単o de la bater鱈a - Normas regulatorias Ch 6.15: Battery design - Regulatory standards
- 97. Ch 6.15: Battery design - Regulatory standards Regulatory standards Normas regulatorias